KT600300

08/02

HD1500-5
Technical Presentation Kit Off-Highway Dump Trucks

Structure and
Function
Machine 24 VDC
Electrical System

Section 2.6
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Main Power
 Warning Lights
& Miscellaneous Switches
Warning Lamps
R.H. Control Switches
Center Console Controls & Switch

Trans Range Selector

LT & RT Windows

Park Brake Shift Limit

Brake Lock F1 Start
Hoist limit switch
Body Down Switch
Instrument Panel
Instrument Panel
 MOM Display Panel
LCD Allows Operator
or Serviceman to:
• Display Truck payload
• System Faults
• Information required for truck
status checks and
troubleshooting

The LCD is not to be used by the

operator during truck operation.
Center Display Panel
Page 3-28 OMM
 LH Dash Lower Panel

Ladder Light Switch

Back Up / Deck Light Switch

Head Light Switch
Transmission Controls &
Sensors
Engine Controls
 Engine
QSK 45 w/ Quantum Engine Controls
 Cummins CENSE™
Engine mounted electronic module that performs
constant analysis of
vital operations:
 Alerts truck operator
if a potential problem
is developing
 Charts trends of vital
engine parameters
over time
 Measures lubrication,
cooling, fuel & air,
crankcase pressure,
and individual
cylinder performance
Controller Communication
Network / S Net
Brake Wear Sensors
Rear Lights & Switches

Body up Limit switch

Back up Light

Std rear light set

HD1500-5 Rear LED Lights
Rear back up light

AK4512 Red Stop

AK4654 Red Stop / Running
AK4511 Amber Turn Signal
Payload Meter
PowerTrain Management Controls
PMC System Diagram
 Operator Action Codes
Action codes displayed on MOM with
the following instructions
• 01 – Notify Maintenance at end of shift
• 02 – Notify Maintenance right now
• 03 – Reduce engine / Machine speed
• 04 – Stop safely Now / shut off engine
• 05 – Stop with engine at mid speed
• 06 – Start engine and keep at low idle
• 07- Keep body down
 PMC system fault codes
The PMC system fault code consists of the
control code listed below plus a three digits
• A = Electronic Display
• B = Transmission Controller
• D = PMC
• F = PLM
• J = RCM
• L = Cummins Cense
Head Light
A/C Controls
Schematic Review
Symbol Review
Schematic Index
24V System Quiz
 KT600300
08/02

HD1500-5
Technical Presentation Kit Dump Trucks

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