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D and H New
D and H New
WELDING ELECTRODES
GUIDED BY :- PRESENTED BY :-
Mr. SHAILENDRA PUROHIT ANKUR PATNI
Mr.AJAY SHEKHAR BHARULAL AHIR
JUGAL KISHOR PATIDAR
SATISH BANSIYA
D&H PROFILE
D&H Sécheron Electrodes Pvt. Ltd, a
privately owned company, is in the
welding industry field since 1966.
D&H Sécheron Electrodes Pvt. Ltd is
specialized in the manufacturing of
Welding Consumables such as Welding
Electrodes, MIG Welding Wires, Flux Cored
Wires and Gas Welding Rods. Through
their sales network, they cover a record
70% of the local market .
WHAT IS ELECTRODE
17
Selection of electrodes
1. Chemical composition of base metal
2. Thickness of work piece
3. Nature of the electrode coating
(cellulose, rutile ,low hydrogen etc)
4. Position(flat ,horizontal ,vertical
,overhead)
5. Type of joint(lap ,butt ,fillet ,etc.)
6. Type of power source(AC and DC)
7. Type of polarity(DCSP ,DCRP)
Selection of electrodes
Tension test
Bend test
Radiography test
Chemical analysis
Radiography test
Radiography is a mature NDT method that can be
used to effectively detect several types of
discontinuities embedded within a variety of
types of materials and components.
The part is placed between the radiation source
and a piece of film. The part will stop some of the
radiation. Thicker and denser area will stop more
of the radiation.
Chemical Composition Analysis
Test
A weld pad for determining the chemical
composition of a filler metal must be prepared.
Number of layers are required to assure that the top
surface has no dilution with the base metal.
The welds are deposited in the flat position. After
welding, the top surface is machined or ground
smooth to remove all foreign matter.
A sample is taken from this surface for chemical
analysis.
OUR PROJECT
Our project is “to develop inconel
consumable for overlay application”.
Fe Cu Ni
12 0.5 62 (min)
C Mn Si S P Cr Mo
0.1 1 to 3.5 0.75 0.02 0.03 13 to 17 0.5 to 2.5
Fe Cu Ni
12 0.5 62 (min)
Company Name D&H Secheron Ele. Identification
Welding Process MMAW Authorized By
Process Type Manual Date
Position
Joint design used 1G
Welding position
Joint type Butt Weld
Joint design Single V
Root Gap 3 mm Electrical Characteristics
Groove Angle 60o
Backing Strip ---- Current AC/DC
Root Face 2.0 mm Polarity +
Technique
Base Metal
Stringer/weave bead Stringer
Material specification BQMS Multi/single pass As per joint 1
Plate length 300 (per Side) Brushing & Grinding
Plate width 200 Inter-pass cleaning
Thickness 22 mm
V=voltage in volt
I=current in
amp.
T=time in sec
L=bead length
in mm
More is the heat input more is the carbide
formation and hence the following result
occur-
1. Ductility increase
2. Ultimate tensile strength increase
3. % elongation decrease
4. Brittleness increase
5. Impact strength decrease
references
http://www.esabna.com/euweb/awtc/
Lesson10_13.htm.
Thanks