FUEL INJECTOR VALVE

PREPARATION BEFORE
MAINTENANCE WORK
• It is important that the person assigned in conducting the
maintenance work should make the following preparations before
starting the engine:

1. Put a
tag inside
the engine
control
room.
PREPARATION BEFORE
MAINTENANCE WORK
• It is important that the person assigned in conducting the
maintenance work should make the following preparations before
starting the engine:

2. Set the control handle

to “STOP” position.
PREPARATION BEFORE
MAINTENANCE WORK
• It is important that the person assigned in conducting the
maintenance work should make the following preparations before
starting the engine:

3. Close the air tank

main valve.
PREPARATION BEFORE
MAINTENANCE WORK
• It is important that the person assigned in conducting the
maintenance work should make the following preparations before
starting the engine:

4. Close the fuel oil

outlet and inlet valves.
PREPARATION BEFORE
MAINTENANCE WORK
• It is important that the person assigned in conducting the
maintenance work should make the following preparations before
starting the engine:

5. Close the lubricating

oil outlet and inlet
valves.
PREPARATION BEFORE
MAINTENANCE WORK
• It is important that the person assigned in conducting the
maintenance work should make the following preparations before
starting the engine:

6. Close the cooling water

outlet and inlet valves.
PREPARATION BEFORE
MAINTENANCE WORK
• It is important that the person assigned in conducting the
maintenance work should make the following preparations before
starting the engine:

7. Open the cooling

water inlet drain valve of
lubricating oil cooler case
to discharge cooling
water in the jacket.
PREPARATION BEFORE
MAINTENANCE WORK
• It is important that the person assigned in conducting the
maintenance work should make the following preparations before
starting the engine:

8. Open the indicator

valve of the cylinder head.
 HAND
TOOLS AND
SPECIAL
TOOLS
NEEDED
EXTRACTING
PROCEDURES
• EXTRACT THE FUEL INJECTION VALVE USING
A FUEL OIL INJECTION EXTRACTING
EQUIPMENT IMPLEMENT.
DIS-ASSEMBLING PROCEDURES
 1.) REMOVE
THE CAP NUT
 2.) LOOSEN THE
ADJUSTING SCREW
AND REMOVE THE
LOCK NUT
3.) FIX THE HOLDER HOUSING
IN A VISE, AND LOOSEN THE
RETAINING NUT
4.) REMOVE THE
WASHER AND
RETAINING NUT
5.) REMOVE THE NOZZLE
TOGETHER WITH THE
KNOCK PIN AND NEEDLE
THEN REMOVE THE SPACER
6.) REMOVE THE PUSH
RODS AND SPRING
7.) REMOVE
THE ADJUSTING
SCREW
- CAP NUT
- ADJUSTING SCREW
- HOLDER HOUSING
- PUSH ROD
- SPRING
- PUSH ROD
- SPACER
- KNOCK PINS
- WASHER
- RETAINING NUT
- NEEDLE
- NOZZLE
CLEANING THE NOZZLE
 1.) CLEAN THE NOZZLE
NUT AND NEEDLE VALVE
WITH GAS OIL

2.) CLEAN THE NOZZLE

HOLE USING A NOZZLE
CLEANING IMPLEMENT

3.) PUSH IN AND PUSH OUT

THE NEEDLE VALVE WITH
YOUR HAND, AND CHECK
THE MOVEMENT
• Check if the movement is smooth or not.
• Check if the movement is too loose.
ASSEMBLING PROCEDURES
1.) Clean each
of the
disassembled
parts with
clean gas oil,
and insert
2.)
Mount
the
adjusting
screw
3.) Put
the
spring
back into
the
4.) Put the
spacer and
knock pin
of nozzle
together,
and install
5.) Put
back the
nozzle.
6.) Apply the lubricant on the holder housing
thread, the seating face of the retaining nut,
and the outer periphery of the nozzle, and
screw the retaining nut into the holder
7.)
Loosen
the
adjustin
8.) Tighten the
retaining nut with the
specified torque.
( 210 N*m)
9.) Put
back the
washer
of the
retaining
nut.
10.) Put
the cap
nut
back.
11.)
Replac
e the
O-
GROUP A