HPRXD Service Training

Overview
Hypertherm’s HPRXD family

HPR400XD HPR260XD
Automatic gas console Automatic gas console

HPR130XD
Manual gas console
 HPRXD mild steel cutting specifications
HPR400XD
400 Amp Oxygen plasma
1” at 85 IPM (25 mm at 2210 mm/m)
3/4” at 115 IPM (20 mm at 2805 mm/m)
2” (50 mm) maximum pierce thickness
IPM = inches per minute feed rate
Mm/m = millimeters per minute
HPR130XD
130 Amp Oxygen plasma
1” at 20 IPM (25 mm at 550 mm/m)
3/8” at 110 IPM (10 mm at 2680 mm/m)
1” (25 mm) maximum pierce thickness
HPR260XD
260 Amp Oxygen plasma
1” at 65 IPM (25mm at 1685 mm/m)
5/8” at 115 IPM (15 mm at 3130 mm/m)
1 1/2” (38 mm) maximum pierce thickness
Common family parts

4
HPRXD system components

Controller CAN (serial communication)

120 VAC (console power) Selection
120 VAC (console power) console
120 VAC (enable power)

CAN

Metering
console
RS422 (serial
communication)

Three phase High frequency

power in console

Automatic gas console system

HPRXD Control and console power cables
power supply

5
HPRXD system components

Controller CAN (serial communication)

120 VAC (console power) Gas
console
120 VAC (enable power)

120 VAC
(5 Solenoid valve enables)

Off valve
assembly
RS422 (serial
communication)

Three phase High frequency

power in console

Manual gas console system

HPRXD Control and console power cables
power supply

6
HPRXD system components
Oxygen
Air
Nitrogen
Argon Selection
H5 console
F5
H35
Cut gas 1 Cut gas 2

Metering
console

Plasma gas

Shield gas

Pilot arc

Arc Negative
Pilot arc
HPRXD High frequency
power supply console
Arc Negative

Automatic gas console system

Gas and arc power connections
Arc Positive

7
HPRXD system components
Oxygen

Air
Gas console
H35 / F5

Nitrogen /
Argon
Cut gas 1 Cut gas 2

Off valve assembly

Plasma gas

Shield gas

Pilot arc

Arc Negative
Pilot arc
HPRXD High frequency
power supply console
Arc Negative

Manual gas console system

Gas and arc power connections
Arc Positive

8
New remote cooler for 400XD

HPR400XD
remote cooler

Greater cooling requirements and limited space in the power

supply required the development of the remote cooler.
HPRXD and True Hole® technology

The HPRXD is the required plasma system for the benefits of

True Hole® Technology

True Hole also requires:

MTC software (Ver. 2010)
EdgePro (or equivalent) controller
Arc Glide or Sensor (or equivalent) torch height control system
Upgrade path: HPR to HPRXD

Upgrade?

Required upgrade parts: Because: Benefits:

New power supply control board New processes True Hole capability
New gas console firmware New processes Power pierce
New torch New coolant path High amperage shield cooling
New leads New coolant path Coolest water to the torch

Optional upgrade part

HPRXD Gas console accepts Argon for the new marking process