Class Activity

Individual Assignment
MATERIAL REQUIREMENTS
PLANNING

Budiman Slamet Raharja

29120503
2
Question 1
• The information of demand for subassembly product A is made of two units of B and
one unit of C. Each C is composed of three units of B, one unit of D, and four units of E.
Each B is made of three units of D and one unit of F. Each D is made of one unit of E.
Items C has a lead time of one week; Items A, B, E, and F have two week lead times; and
Item D has a lead time of three weeks. Lot for lot lot sizing is used for items C, E and F;
lot for size 20, 40 and 160 are used for items A, B and D, respectively. Items A, B, D, and
E have on hand (beginning) inventories of 5, 10, 100 and 100 respectively; all other
items have zero beginning inventories. We are schedule to received 10 units of A in
Week 3, 20 units of B in week 7, 40 units of F in Week 5, and 60 units of E in Week 2;
there are no other schedule receipts. There is 20 units of A are required in Week 10.
• Construct a product structure tree and identify all levels.
• Construct a gross material requirement plan showing gross and requirement and order
release and order receipt dates using the on hand inventory data.
Answer
• Construct a product structure tree and identify all levels.

LEVEL

A 0

B (2) C (1) 1

D (3) F (1) B (3) D (1) E (4) 2

Construct a product structure tree and identify all levels.

B (2) C (1)

D (3) F (1) B (3) E (4)

D (1)

E (1)
D (3)
F (1) E (1)

E (1)
Answer
• Construct a product structure tree and identify all levels.

Lead Time : Good Received Shedule :

C : 1 Week Week 2 : 60 Units E
D : 3 Week Week 3 : 10 Units A
A, B E and F : 2 Week Week 5 : 40 Units F
Week 7 : 20 Units B
Lot for Lot
C,E and F
20;40 and 160 Used for item A, B and D

On Hand Inventory 20 Units A Required In Week 10

A:5
B : 100
D : 100
E : 100
Answer
Construct a gross material requirement plan showing gross and
requirement and order release and order receipt dates using the on
hand inventory data.