ANSYS Meshing Application Introduction: Appendix A Mesh Quality

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Appendix A

Mesh Quality

ANSYS Meshing
Application Introduction

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Appendix A: Mesh Quality
Overview Training Manual

• Mesh Quality Metrics in ANSYS Meshing


– Skewness
– Aspect Ratio
– Worst Element
• Mesh Quality Considerations for the FLUENT Solver
– General Considerations
– Impact of Mesh Quality on the Solution
• Mesh Quality Considerations for the CFX Solver
• Factors Affecting Mesh Quality
– CAD Issues
– Mesh Resolution and Distribution
– Meshing Method
– Inflation
• Strategies to Improve Mesh Quality
– CAD Cleanup
– Virtual Topology
– Pinch Controls
– Sensible Mesh Sizings and Inflation Settings
– General Recommendations
• Workshop A.1 Virtual Topology for an Auto Manifold
• Workshop A.2 FLUENT and CFX Mesh Quality Metrics

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Appendix A: Mesh Quality
Mesh Quality Metrics in ANSYS Meshing Training Manual

• Mesh Metrics are available under


Mesh Options to set and review
mesh metric information and to
evaluate mesh quality

• Different physics and different


solvers have different requirements
for mesh quality

• Mesh metrics available in ANSYS


Meshing include:
– Element Quality
– Aspect Ratio
– Jacobian Ration
– Warping Factor
– Parallel Deviation
– Maximum Corner Angle
– Skewness
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Appendix A: Mesh Quality
Mesh Quality Metrics Training Manual

Skewness optimal (equilateral) cell

Two methods for determining skewness:


1. Based on the Equilateral Volume deviation:

• Skewness =

• Applies only to triangles and tetrahedra


• Default method for tris and tets
actual cell
2. Based on the deviation from a Normalized
Angle deviation: circumsphere

   
• Skewness = max  max   e , e min 
 180   e e 
Where  e is the equiangular face/cell (60 for
tets and tris, and 90 for quads and hexas)
• Applies to all cell and face shapes
0 1
• Used for prisms and pyramids
Perfect Worst

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Appendix A: Mesh Quality
Mesh Quality Metrics Training Manual

Aspect Ratio

• Aspect for generic triangles and quads is a


function of the ratio of longest side to the
shortest side of the reconstructed
quadrangles (see User Guide for details)
• Equal to 1 (ideal) for an equilateral triangle
or a square aspect ratio = 1 high-aspect-ratio quad

aspect ratio = 1 high-aspect-ratio triangle

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Appendix A: Mesh Quality
Mesh Quality Statistics in ANSYS Meshing Training Manual

• The min, max, averaged and standard


deviation for the selected mesh metric
are shown for the surface mesh (after
Preview Surface Mesh generation) and
for the volume mesh (after Preview
Inflation layer or Generate Mesh
generation)

• The worst elements can be highlighted


using the Show Worst Elements under
the Mesh object in the Tree Outline

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Appendix A: Mesh Quality
Mesh Quality Considerations for FLUENT Training Manual

• FLUENT requires high quality mesh to avoid numerical diffusion


• Several Mesh Quality Metrics are involved in order to quantify the quality,
however the skewness is the primary metric
• The aspect ratio and cell size change mesh metrics are also very
important
• In worst scenarios and depending on the solver used (density based or
pressure based) FLUENT can tolerate poor mesh quality. However some
applications may require higher mesh quality, resolution and good mesh
distribution
• The location of poor quality elements helps determine their effect
• Some overall mesh quality metrics may be obtained in Ansys Meshing
under the Statistics object
• Additional mesh quality metrics may be retrieved in FLUENT GUI under
Mesh/Info/Quality from the menu, or using the TUI commands
‘mesh/quality’

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Appendix A: Mesh Quality
Mesh Quality Requirements for FLUENT Training Manual

• The most important mesh metrics for Fluent are:


– Skewness
– Aspect Ratio
– Cell Size Change (not implemented in Ansys
Meshing)
• Poor mesh quality may
For all/most applications:
lead to inaccurate
• For Skewness: solution and/or slow
– For Hexa, Tri and Quad: it should be less than 0.8 convergence
– For tetrahedra: it should be less than 0.9
• Some applications may
• For Aspect Ratio:
require even lower
– It should be less than 40, but this depends on skewness than the
the flow characteristics suggested value
– More than 50 may be tolerated at the inflation layers
• For Cell Size Change:
– It should be between 1 and 2.

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Appendix A: Mesh Quality
Skewness and the Fluent Solver Training Manual

• High skewness values are not recommended


• Generally try to keep maximum skewness of volume mesh < 0.95.
However this value is strongly related to type of physics and the location
of the cell
• FLUENT reports negative cell volumes if volume mesh contains
degenerate cells.
• Classification of the mesh quality metrics based on skewness:

0-0.25 0.25-0.50 0.50-0.80 0.80-0.95 0.95-0.98 0.98-1.00*

Excellent very good good acceptable bad Inacceptable*


* In some circumstances the pressure based solver in Fluent can handle


meshes containing a small percentage of cells with skewness ~0.98.

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Appendix A: Mesh Quality
Impact of the Mesh Quality on the Solution Training Manual

(max,avg)CSKEW=(0.912,0.291)
Example (max,avg)CAR=(62.731,7.402)

Mesh 1
VzMIN≈-90ft/min
VzMAX≈600ft/min

Large cell size change

(max,avg)CSKEW=(0.801,0.287)
(max,avg)CAR=(8.153,1.298)
Mesh 2

VzMIN≈-100ft/min
VzMAX≈400ft/min

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Appendix A: Mesh Quality
Mesh Quality Considerations for CFX Training Manual

• Mesh quality requirements are somewhat different for the CFX


solver than for the FLUENT solver due to the difference in the
solver structure for the two codes
– Fluent uses a a cell-centered scheme, in which the fluid flow variables are
allocated at the center of the computational cell, and the mesh-element is
the same as the solver-element
– CFX employs a vertex-centered scheme for which the fluid flow variables
are stored at the cell vertex, and the solver-element or control volume is a
“dual” of the mesh-element. This means that the vertex of the mesh-
element is the center of the solver-element

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Appendix A: Mesh Quality
Mesh Quality Considerations for CFX Training Manual

• The CFX solver calculates 3 important measures of mesh


quality at the start of a run and updates them each time the
mesh is deformed
– Mesh Orthogonality
– Aspect Ratio
– Expansion Factor

+--------------------------------------------------------------------+
+--------------------------------------------------------------------+
| Mesh Statistics |
| Mesh Statistics
+--------------------------------------------------------------------+
|
+--------------------------------------------------------------------+
Domain Name: Air Duct
Good
Domain Name: Air Duct
Minimum Orthogonality Angle [degrees]
Minimum Orthogonality Angle [degrees]
=
=
20.4 ok
20.4 ok
(OK)
Maximum Aspect Ratio = 13.5 OK
Maximum Aspect Ratio = 13.5 OK
Maximum Mesh Expansion Factor = 700.4 !
Maximum Mesh Expansion Factor = 700.4 !
Domain Name: Water Pipe
Domain Name: Water Pipe
Minimum Orthogonality Angle [degrees] = 32.8 ok
Acceptable
Minimum Orthogonality Angle [degrees] = 32.8 ok
Maximum Aspect Ratio
Maximum Aspect Ratio
=
=
6.4 OK
6.4 OK (ok)
Maximum Mesh Expansion Factor = 73.5 !
Maximum Mesh Expansion Factor = 73.5 !
Global Mesh Quality Statistics :
Global Mesh Quality Statistics :
Minimum Orthogonality Angle [degrees] = 20.4 ok Questionable
Minimum Orthogonality Angle [degrees] = 20.4 ok
Maximum Aspect Ratio
Maximum Aspect Ratio
=
=
13.5 OK
13.5 OK (!)
Maximum Mesh Expansion Factor = 700.4 !
Maximum Mesh Expansion Factor = 700.4 !

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Appendix A: Mesh Quality
Mesh Orthogonality in CFX Training Manual

•Orthogonality measures alignment


of:
• ip-face normal vector, n, &
• node-to-node vector, s.

• Orthogonality Factor = n·s, >1/3 desirable


• Orthogonality Angle = 90º-acos(n·s), >20º desirable
• Are these different than Max/Min Face Angles in CFD Post? YES!
– Face angles correspond to angles between edges
– One can have an acceptable Face Angle and an unacceptable Orthogonality
Angle if an element is skewed in two directions…

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Appendix A: Mesh Quality
Mesh Expansion Factor in CFX Training Manual

Expansion factor measures how


poorly the nodal position corresponds
to the control volume centroid

• Mesh Expansion Factor ≈ ratio of largest to smallest element


volumes surrounding a node,
<20 is desirable
• The Mesh Expansion Factor is essentially identical to the Element Volume
Ratio in CFD Post

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Appendix A: Mesh Quality
Mesh Aspect Ratio in CFX Training Manual

Aspect ratio measures how stretched a


control volume is

• Aspect Ratio = maximum of the ratio of largest to smallest


ip-areas for each element surrounding a node,
<100 is desirable
• The Aspect Ratio is very similar to the Edge Length Ratio in CFD Post

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Appendix A: Mesh Quality
Significance of Mesh Quality in CFX Training Manual

Why is geometrical mesh quality important?

• Sources of discretisation error


– non-orthogonality introduces errors in flux approximations
– large mesh expansion introduces errors in storage and source
approximations
• Amplification of discretisation error
– corrections to reduce errors caused by non-orthogonality can create
unphysical influences
• Difficulties solving linearised equations
– large aspect ratios require use of more significant digits
(i.e. use of double precision solver)

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Appendix A: Mesh Quality
Factors Affecting Mesh Quality Training Manual

• CAD Issues
– Small edges, sharp edges and faces
– Small gaps/passages between edges and faces
– Unconnected geometry entities

CAD issues need to


be fixed to avoid this

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Appendix A: Mesh Quality
Factors Affecting Mesh Quality Training Manual

• Mesh Resolution
and Distribution
– Geometry with
abrupt changes,
discontinuities
and/or small gaps
may require more
resolution, and
– Mesh distribution
where appropriate to
be able to predict
physical conditions
Inappropriate
resolution and
distribution may lead
to large cell size
change, aspect ratio
and/or skewness

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Appendix A: Mesh Quality
Factors Affecting Mesh Quality Training Manual

• Type of Size Function


– Inappropriate usage (or
no usage at all) of
Advanced Size
Functions (ASF) may
lead to poor mesh quality
– Use Curvature ASF for
geometries with
dominant curvature
features
– Use Proximity ASF for
geometries with gaps or
narrow components
– Use Curvature and
Proximity ASF in
geometries having a
combination of these
features ASF may be used to
avoid this !

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Appendix A: Mesh Quality
Factors Affecting the Mesh Quality Training Manual

• Meshing Method
– Inappropriate usage of Meshing Method (Automatic, Tetrahedrons, Sweep, MultiZone
and CFX-Mesh) may lead to large skewness
– The selection of the Meshing Method depends on the geometry and application
– It is a good practice to use Show the Sweepable Bodies under the Mesh object in the
Tree Outline
– Many applications may take advantage of Patch Conforming and Sweep Meshing Method

A relatively “good” mesh in


terms of max skewness,
however the average and
standard deviation are large

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Appendix A: Mesh Quality
Factors Affecting Mesh Quality Training Manual

• Inflation
Inappropriate:
– Surface mesh
quality
– Choice of the
inflation surfaces
– Inflation Option
– Inflation algorithm
(layer compression
or stair-stepping)
– Inflation
parameters
– Advanced Inflation
Options Affected Inflation

may lead to poor


mesh quality!

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Appendix A: Mesh Quality
Strategies to Improve Mesh Quality Training Manual

• CAD cleanup After split edge/Project


Use CAD or DM to: edge/merge face in DM
– Simplify the geometry
– Merge small edges
– Merge the faces in
order to reduce the
number of faces
– Avoid narrow faces
– Keep volume gaps only
where important
– Decompose the
geometry
– Remove unnecessary
geometries
– Add geometries
– Repair the geometry

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Appendix A: Mesh Quality
Strategies to Improve Mesh Quality Training Manual

After virtual merging of


• Virtual topology narrow face with wide face
Use VT in order to
simplify details at
geometry level in AM
Can be added under
Model object in the
Tree Outline
Mesh may be
improved by creating
virtual edges/faces
If the resulting
surface mesh is
distorted consider
fixing the geometry
issue in DM or CAD

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Appendix A: Mesh Quality
Strategies to Improve Mesh Quality Training Manual

• Pinch Controls Pinch locations are detected


– Allow to remove small features (small edges automatically with Pinch Controls under
Mesh object in the Tree Outline
or narrow faces) at the mesh level
– Intended for Patch-Conforming Tetrahedral Method
– When it is defined the small features are “pinched-
out” from the mesh when pinch criteria are met

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Appendix A: Mesh Quality
Strategies to Improve Mesh Quality Training Manual

• Sensible Mesh Sizings and Inflation Settings

The minimal size decreased 2X in order to


fit the narrow geometry. As a result the
mesh quality has been improved. Local
face sizing may also be used

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Appendix A: Mesh Quality
Strategies to Improve Mesh Quality Training Manual

• General Recommendations
– A volume mesh may be considered inacceptable if it satisfies one or more the
following conditions:
• Very high skewness for FLUENT meshes(> 0.98)
• Degenerate cells (skewness ~ 1)
• High aspect ratio cells
• Negative volumes

– Cell Quality can be improved by:


• Improving surface mesh quality
• Moving mesh nodes
• CAD to fix geometric problems such as sharp angles, small edges, merge faces unite
and/or decompose the geometries
• Clean-up tools in DM to simplify the geometries and their entities
• Different methods, global and local sizings and parameters in the ANSYS Meshing
Application
• Pinch Controls in the ANSYS Meshing Application to avoid small features
• Virtual topology in the ANSYS Meshing Application in order to simplify the geometry

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Appendix A: Mesh Quality
Miscellaneous Training Manual

• If the model contains multiple


parts or bodies the mesh metric
information can be shown by
highlighting them under the
Geometry object in the Tree
Outline
• The Body of Influence (BOI)
technique may be used also to
control the mesh quality and
appropriate local resolution
• More advanced mesh statistics
including histograms can be
exhibited by FE Modeler Mesh
Metrics in FEM
• Different mesh quality metrics
can also be viewed in CFD Post

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Workshop A.1
Virtual Topology for an
Auto Manifold

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Appendix A: Mesh Quality
Goals Training Manual

This workshop uses the manifold geometry from workshop 5.2. Recall that
this geometry contains many problematic small faces and sharp angles.

In workshop 5.2, the Patch Independent method was used to produce a


good quality mesh without modifying the geometry. In this workshop Virtual
Topology will be used to “remove” the problematic geometry and then the
default Patch Conforming meshing method will be used.
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Appendix A: Mesh Quality
Starting the Project Training Manual

1. Launch ANSYS 12.0 Workbench


2. Click on Component Systems in the Toolbox on the LHS of the main panel
3. Double click the Mesh option to add it to the Project Schematic
4. In the Project Schematic right-click on Geometry and select Import
Geometry > Browse. Select the file Auto-Manifold.agdb

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Appendix A: Mesh Quality
Named Selections Training Manual

5. Next, make sure that Named Selections will be brought into Meshing:
6. Right-click on cell A2 and then select Properties
7. Ensure Named Selections is checked, and the Named Selection Key is
blank
8. Close the Properties window

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Appendix A: Mesh Quality
Edit the Mesh Training Manual

9. Edit the Mesh (cell A3)


– The Meshing window will open
10. Start by suppressing the fluid region and meshing the solid:
• Select the Body selection icon from the toolbar

• Select the inner fluid region, so


that it is highlighted in green, and
then right-click and select
Suppress Body

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Appendix A: Mesh Quality
Mesh Settings Training Manual

11. Select Mesh from the Outline tree


12. In the Details view set the Physics Preference to CFD
• The assumption here is that heat transfer will be solved in the solid region
using a CFD solver

13. Expand the Sizing section in the


Details view and set:
• Span Angle Center = Medium
• Min Size = 1.0 mm
• Max Face Size = 10.0 mm
• Max Tet Size = 10.0 mm
14. Right-click on Mesh in the Outline
tree and select Preview Surface
Mesh
• Since the body is not sweepable, the
Patch Conforming method will be
applied by default
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Appendix A: Mesh Quality
Examine the Mesh Training Manual

• The Patch Conforming method meshes each individual surface. This


produces a poor quality mesh on some surfaces in this geometry.
Examine the surface mesh and look for regions of poor mesh quality. By
switching between Geometry and Mesh in the Outline tree relate regions
of poor mesh quality to the underlying surface geometry. Some examples
are shown here:

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Appendix A: Mesh Quality
Adding Virtual Topology Training Manual

• Virtual Topology allows you to merge adjacent surfaces, removing


undesirable surface geometry feature and producing a higher quality
mesh
15. Right-click on Model (A3) in the Outline tree and select Insert > Virtual
Topology

• A Virtual Topology entry is added to the Outline tree


• In the Details view note that the Behaviour is set to Low
16. Right-click on Virtual Topology in the Outline tree and select Generate
Virtual Cells
• This automatically creates virtual cells using a “Low” merging strategy.
“Medium” and “High” strategies are likely to result in more faces being
merged into virtual cells

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Appendix A: Mesh Quality
Virtual Topology Training Manual

• When Virtual Topology is selected in the Outline tree the viewer shows
all virtual cells that have been created
• Examine the new surface geometry and note that most of the
problematic faces have been merged to produce a cleaner surface
geometry
17. In the Details view change the Behaviour to Medium
• Right-click on Virtual Topology in the Outline tree and select Generate
Virtual Cells
• Note that more faces have been merged
into virtual cells
18. Try generating virtual cells using the High
option for Behaviour
• This does not work as well for this
geometry as shown to the right
19. Switch back to the Medium option and
generate the virtual cells again

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Appendix A: Mesh Quality
Examine Improved Mesh Training Manual

20. Re-create the surface mesh and examine the regions that previously
showed poor mesh quality
• You should find that the surface mesh has been greatly improved
21. There are still some regions where the mesh quality could be improved.
The arrows below shows one of these locations.
• If you zoom in and examine the geometry here you will find a kink at the
edge of the surface

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Appendix A: Mesh Quality
Adding Virtual Cells Manually Training Manual

22. You can manually add Virtual Cells to improve the mesh further

• Pick the Face selection icon from the toolbar

• Orient the view approximately as shown below (note the X-Y axes)
• Check that Virtual Topology is selected from the Outline tree
• Select the four faces shown below, then right-click and select Insert > Virtual
Cell

3
1 2

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Appendix A: Mesh Quality
Examining Improved Mesh Training Manual

23. Re-create the surface mesh and examine the region again
• You should find an improved surface mesh
• You can continue adding Virtual Cells as necessary
• In some cases the automatic virtual cell creation may merge faces that
you do not want to merge. You can delete individual virtual cells by
selecting the Virtual Face from below the Virtual Topology entry in the
Outline tree and right-clicking to delete.

24. Right-click on Mesh and select Generate Mesh to create the final solid
mesh
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Appendix A: Mesh Quality
Viewing the Fluid Body Training Manual

• The next step is to create the mesh for


the fluid region
25. In the Outline tree expand the Geometry
> Part section

• Right-click on the first solid and select


Hide Body to hide the solid region

• Right-click on the suppressed (second)


solid and select Unsuppress Body

• With the second solid selected, in the


Details view expand the Graphical
Properties section and set the
Transparency to 1

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Appendix A: Mesh Quality
Adding Inflation Training Manual

26. Select Virtual Topology from the Outline tree


• Virtual Cells have already been created on the fluid region from earlier
27. Check that the automatic virtual cells look reasonable
• There should be no small surfaces remaining in the model
28. The next step is to add inflation to the fluid walls
• Right-click on Mesh and select Insert > Inflation
• In the Geometry field you need to select the solid body corresponding to the
fluid region from the Viewer then click Apply
• Once this has been selected click on No Selection in the Boundary field so
that the Apply / Cancel buttons appear

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Appendix A: Mesh Quality
Creating the Fluid Mesh Training Manual

• Now select one of the faces from the


model that is not an inlet or outlet
• Select Extend to Limits from the
toolbar as shown:
– All the fluid walls should now be
selected
• Click Apply in the Boundary field in
the Details view

29. To generate the final mesh right-click


on Mesh and select Generate Mesh

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Appendix A: Mesh Quality
Checking the Mesh Quality Training Manual

30. Expand the Statistics entry and set the


Mesh Metric to Skewness. Note that the
Max Skewness is within the acceptable range
for the FLUENT solver.

31. If you had generate the mesh without VT, the


Max Skewness would have been considerably
higher

Without Virtual Cells

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Appendix A: Mesh Quality
Fluid Region Mesh Training Manual

NO VT

VT

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Workshop A.2
FLUENT and CFX Mesh
Quality Metrics

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Appendix A: Mesh Quality
Goals Training Manual

• This hands on tutorial will demonstrate how the Meshing Application in


ANSYS is used to generate a CFD mesh for an internal flow domain
• The geometry represents portions of an aerospace valve region,
decomposed into 3 bodies
• The goal is to produce a conformal hybrid CFD mesh including hex,
pyramid, prism and tetrahedral elements including pinch controls and to
examine mesh quality metrics for the Fluent and CFX solver preferences

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Appendix A: Mesh Quality
Creating a Meshing System Training Manual

1. Launch ANSYS Workbench from the START menu

2. Click on Component Systems in the Toolbox on the LHS of the WB


main panel

3. Double click the Mesh


option

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Appendix A: Mesh Quality
Importing the Geometry Training Manual

4. Right click (RMB) on the Geometry button and select Import Geometry (the
question mark on the button goes away once a geometry file is imported)

5. Import the Aero-Valve.agdb file from the tutorial folder


6. Double click on the Mesh button in the Project Schematic to launch the Meshing
Application

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Appendix A: Mesh Quality
Geometry Training Manual

7. The original geometry is a Solid part and the Fluid region was extracted
out in DesignModeler (DM). Other operations performed in DM;
• A parameter was defined for the position of the valve
• Some outlet ports were closed
• One multi-body part was created and a given the name “Fluid” and the material “Fluid”
• Individual bodies were re-named and Named Selection was used to define the Inlet
and Outlet
• Fillets were added to some
sharp corners to improve
mesh quality

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Appendix A: Mesh Quality
Meshing Options Training Manual

8. In the Meshing Options panel select the following meshing options:


• Physics Preference
– CFD
• Mesh Method
– Automatic
• Click OK after you
make the selection

• In Units, make sure


the setting is mm

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Appendix A: Mesh Quality
Global Mesh Parameters Training Manual

9. Set global “Mesh” control parameters:


• Click on Mesh to change settings
• Verify Defaults
– Physics Preference
• CFD
– Solver Preference
• Fluent or CFX
– Fluent is used initially, but results for the CFX
setting are also presented

• Set Sizing parameters


– Set Use Advanced Size Function
• On: Curvature
– Set Curvature Normal Angle to 15°
– Set Min Size to 0.20 mm
– Maintain all other defaults

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© 2009 ANSYS, Inc. All rights reserved. A-51 Inventory #002645
Appendix A: Mesh Quality
Inflation and Pinch Parameters Training Manual

10. Set Inflation parameters


• Click drop-list for Use Automatic Tet Inflation and select Program Controlled,
leave all others as default
Note: Program Controlled Inflation will add inflation on all boundaries that do
not have assigned Name Selection. It does not add inflation to Fluid-Fluid
interfaces
Note: Smooth Transition provides a transition between the inflation layers and
the tetrahedral mesh following the specified Growth Rate
• Set Maximum Layers to 4
• Activate View Advanced Options
Note: Layer Compression is the default Collision Avoidance
for Fluent and Stair Stepping is default for CFX

11. Set Pinch control


Note: When edge length or distance between vertices is less than the pinch
tolerance, software will ignore the edge or remove extra vertex during meshing
• Set Pinch Tolerance = 0.15 mm
• Activate Generate on Refresh

Note: Pinch Tolerance should be


smaller than Size Function Min Size
12. Set Mesh Metrics to Skewness ( for Fluent)
ANSYS, Inc. Proprietary April 28, 2009
© 2009 ANSYS, Inc. All rights reserved. A-52 Inventory #002645
Appendix A: Mesh Quality
Pinch Controls Training Manual

13. Create Pinch control :


• Right-Mouse-Button -click in the Tree (RMB (Tree))
• Select Create Pinch Controls
– 10 Pinch Controls are created (Expand the Mesh button to list the pinch
controls)

ANSYS, Inc. Proprietary April 28, 2009


© 2009 ANSYS, Inc. All rights reserved. A-53 Inventory #002645
Appendix A: Mesh Quality
Viewing Pinch Controls Training Manual

14.View the Pinch Controls


• Ctrl Left-Mouse-Button – Select the Pinch controls, these will be
highlighted in the viewing window

ANSYS, Inc. Proprietary April 28, 2009


© 2009 ANSYS, Inc. All rights reserved. A-54 Inventory #002645
Appendix A: Mesh Quality
Sweep Method Training Manual

15. Assign Sweep Method to the inlet and outlet bodies:


• Select Mesh button in Tree
• Select the bodies (as shown below)
– Set the Cursor Mode to Body Selection
– Left-Mouse-Button click (Select) one sweepable body
– Hold Ctrl key and select the second body
• Insert Method
– Right-Mouse-Button -click in the graphics window (RMB (Window))
– Insert - Method
• The “Automatic Method” form appears
• In the Automatic Method form
– Select Sweep from the
– pull-down menu

ANSYS, Inc. Proprietary April 28, 2009


© 2009 ANSYS, Inc. All rights reserved. A-55 Inventory #002645
Appendix A: Mesh Quality
Sweep Method Settings Training Manual

16. Set Sweep Method controls


• Src/Trg Selection;
– Select Manual Source
– Click on the Source Selection Field Outlet
• This will activate the face picker
– Hold the Ctrl key and pick both the Inlet Inlet
and the Outlet face
– Apply the Selection

• Additional Settings
– Set Free Face Mesh Type; All Quad
– Set Sweep Num Divs; 20
– Set Sweep Bias Type; _ __ ___ __ _
– Set Sweep Bias; 4

ANSYS, Inc. Proprietary April 28, 2009


© 2009 ANSYS, Inc. All rights reserved. A-56 Inventory #002645
Appendix A: Mesh Quality
Inflating the Sweep Training Manual

17. 2D-Inflation on swept bodies:


• Pick Faces;
– Set the Cursor Mode to Face Selection
– Select the Inlet and Outlet faces (green)
– RMB (Window) Insert-Inflation
• Pick Edges
– Set the Cursor Mode to Edge selection
– Select four edges surrounding the
inlet and outlet faces (marked in red)
– Apply the selection

• Inflation Settings
– Set Maximum Thickness:
• 3.0 mm
– Maintain all other options

ANSYS, Inc. Proprietary April 28, 2009


© 2009 ANSYS, Inc. All rights reserved. A-57 Inventory #002645
Appendix A: Mesh Quality
Initial Surface Mesh Training Manual

18. Surface-mesh the model:


• Right-click on Mesh and select Preview Surface Mesh
– This will provide us with feedback about mesh quality and density

– The Advanced Size Function creates a very fine mesh in the swept bodies,
• We can reduce the size by specifying the edge intervals on the Inlet and Outlet

ANSYS, Inc. Proprietary April 28, 2009


© 2009 ANSYS, Inc. All rights reserved. A-58 Inventory #002645
Appendix A: Mesh Quality
Edge Sizing Training Manual

19. Scoped edge mesh on swept bodies:


• Insert Scoped Edge Size ;
– Activate edge picker
– Pick the four edges
surrounding the
inlet and outlet faces
– Right-click
– Insert ->Sizing

• Set Parameters
– Change the Type
• Number of Divisions; 20
– Change Behavior; Hard

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© 2009 ANSYS, Inc. All rights reserved. A-59 Inventory #002645
Appendix A: Mesh Quality
Preview Inflation Training Manual

20. Check the inflation layer: (Optional)


• Right-click on Mesh and select Preview Inflation
– View the mesh Statistics, mesh size and max skew is around 310000
and 0.92 respectively
– We are ready for volume meshing

ANSYS, Inc. Proprietary April 28, 2009


© 2009 ANSYS, Inc. All rights reserved. A-60 Inventory #002645
Appendix A: Mesh Quality
Volume Mesh with Fluent Settings Training Manual

21. Mesh the model:


• RMB (Tree) select Generate Mesh
– Again, check the Statistics for the total element count and Max Skewness
which will be around 926000 and 0.92 respectively

ANSYS, Inc. Proprietary April 28, 2009


© 2009 ANSYS, Inc. All rights reserved. A-61 Inventory #002645
Appendix A: Mesh Quality
Using a Section Plane to View Internal Mesh Training Manual

22. Create a Section Plane:


• Click on the Z-Axis at the lower
right corner to orient the model
• Click the Selection Plane icon
• Press and hold the left mouse
button while moving along the
indicated red arrow then release
• The position of the Section Plane
can be adjusted by moving the
slider bar

• Click on “Show Whole Element”

• Reselect the rotation button to


adjust the view

ANSYS, Inc. Proprietary April 28, 2009


© 2009 ANSYS, Inc. All rights reserved. A-62 Inventory #002645
Appendix A: Mesh Quality
Viewing the Worst Elements Training Manual

23. Rotate the geometry to view the mesh


• RMB (Tree) Show Worst Elements
– Note the location; far from the main flow field

Tip: Select ‘Wireframe’ from the


‘View’ menu to help see the element

ANSYS, Inc. Proprietary April 28, 2009


© 2009 ANSYS, Inc. All rights reserved. A-63 Inventory #002645
Appendix A: Mesh Quality
CFX Solver Preference Training Manual

24. Using CFX Solver Preference (optional)


• Change Solver Preference: CFX
• RMB (Tree) select Generate Mesh
– Note the higher Max Skewness for the CFX Solver settings

ANSYS, Inc. Proprietary April 28, 2009


© 2009 ANSYS, Inc. All rights reserved. A-64 Inventory #002645
Appendix A: Mesh Quality
Checking the Quality in FEModeler Training Manual

25. Check quality in FEModeler (optional)


• Meshing application
– RMB (Tree) Update
– Close Meshing Application
• Workbench 2
– Drag-and-Drop FE Modeler on
top of Mesh in the Project Schematic
– Double click on Model
• FEModeler
– RMB (Tree) Insert Mesh Metrics
– Mesh Metrics - Valve – 4 Node
Linear Tetrahedron
– Set Mesh Metric Type: Aspect Ratio
– Max aspect ratio is less than 50

ANSYS, Inc. Proprietary April 28, 2009


© 2009 ANSYS, Inc. All rights reserved. A-65 Inventory #002645
Appendix A: Mesh Quality
Saving the Project Training Manual

26.The mesh is now complete


• Select File > Close to close FEModeler

• In the WB panel select Update


• In the WB panel select File > Save Project As… and give the project a
name

• Exit from ANSYS Workbench by selecting File > Exit

ANSYS, Inc. Proprietary April 28, 2009


© 2009 ANSYS, Inc. All rights reserved. A-66 Inventory #002645

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