ISO 9001:2000

ISO14001:2004
OHSAS18001:2001
QC080000 Certified

Progress Report
By
M u h a m m a d S o h a i b Ta h i r

Date: 24-06-2019
ISO 9001:2000
ISO14001:2004
OHSAS18001:2001
QC080000 Certified

Programable Logic
PLC Controller
Electric Control Panel and Wiring
 Content
1. Control Panel Enclosure

2. Electric PLC Control Panel

3. Electrical Control Panel Wiring

4. Control panel Work Done

Add a footer 3
ISO 9001:2000
ISO14001:2004
OHSAS18001:2001
QC080000 Certified

1 Control Panel
Enclosure
 1. Control Panel Enclosure
• The metal box that contains all of the
electric devices of control panel.

• Enclosures are often aluminum or stainless

steel or iron.

• Enclosures and Control Panel have different

sizes according to machine controls.

Add a footer 5
 1. Control Panel Enclosure
Non-Electrical Components of Control Panel Enclosure

a. Sheet of Metal b. DIN Rail c. Wiring Duct

Add a footer 6
ISO 9001:2000
ISO14001:2004
OHSAS18001:2001
QC080000 Certified

2 Electric PLC Control

Panel
 2. Electric PLC Control Panel
Electrical Components of Control Panel Enclosure
• Main Circuit
Breaker • PLC

• Surge Arrester • I/O Terminal

Blocks
• Terminal Block
• Small Relays
• Power Supply
• Contactor or
• Power Bigger
Transformer Relays

Add a footer 8
 2. Electric PLC Control Panel …
Electrical Components of Control Panel Enclosure

• Main Circuit Breaker

The main circuit breaker is where

the power comes into the control
panel for all of the devices.

Add a footer 9
 2. Electric PLC Control Panel …
Electrical Components of Control Panel Enclosure

• Surge Arrester

The surge arrester is a device

that protects all of the electrical
equipment inside the control
panel from electrical surges or
over voltage.

Add a footer 10
 2. Electric PLC Control Panel …
Electrical Components of Control Panel Enclosure

• Transformer
The power can be connected
into a transformer that's
switches the power down in
order to power smaller devices.

• Power supply
A power can be used to step
the power down to 24 volts.

Add a footer 11
 2. Electric PLC Control Panel …
Electrical Components of Control Panel Enclosure

• Terminal Block

A terminal block consist of two terminals

that can join two or more wires together.

Terminal blocks can be arranged with

several others blocks in a strip mounted on
a DIN rail to run power form one source to
several devices throughout the panel

Add a footer 12
 2. Electric PLC Control Panel …
Electrical Components of Control Panel Enclosure

• PLC

The PLC is like a brain of the entire process

with CPU where the logic program is stored.

It have associated inputs and outputs which

will help control and monitor the Assembly
line.

Add a footer 13
 2. Electric PLC Control Panel …
Electrical Components of Control Panel Enclosure

• Relays

The PLC outputs will be wired to a bank of

relays that is close an internal contact that
send power out to turn ON or OFF a device.

Smaller relays can control devices such as

lights or fans while a big relay is used to
control motors.

Add a footer 14
ISO 9001:2000
ISO14001:2004
OHSAS18001:2001
QC080000 Certified

3 Electrical Control
Panel Wiring
 3. Electric Control Panel Wiring
Electrical Wires and Color

• In put : Yellow
• Out Put: Purple

• +220V AC : Red
• -220V AC : Blue

• 0V DC : Green
• 24V DC : Red

Add a footer 16
 3. Electric Control Panel Wiring …
Electrical Wires Notations
Wire Color Notation

IN PUT yellow X

OUT PUT Purple Y

+220V AC Red L

-220V AC Blue N

24V DC Red 24V

0V DC Green 0V

Add a footer 17
ISO 9001:2000
ISO14001:2004
OHSAS18001:2001
QC080000 Certified

4 Control panel work

done
 4. Control Panel work Done
1st Panel Work Done

• Main Circuit • Input Terminal

Breaker Blocks

• Contactor • PLC

• Terminal • Out put

Block Terminal
Blocks

• Power Supply

Add a footer 19
 4. Control Panel work Done …
2nd Panel Work Done

Add a footer 20
 4. Control Panel work Done …
3rd Panel Work Done

Add a footer 21
Thank You.
Muhammad Sohaib Tahir
18680444260
Sohaib@lotes.com.cn
http://www.lotes.cc