NOV I PROFAB

DAILY MEETING – KAKINADA PROJECt

STP for KG DWN-98/2 Kakinada FPSO
Week-40
 JN1387 FABRICATION PROGRESS

SWIVEL KAKINADA
FINAL ASSEMBLY at WS#06

Action to follows;
a.Installation scaffolding
b.Installation Torque Arms, Distance holder
c.Swivel Bracket Support,
d.Outfitting’s (Handrail, Ladders, Safety Gate
e.Gratings
f.Punch List

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 JN1387 FABRICATION PROGRESS
Completed Assembly

ORIGINAL CONTRACT ADDITIONAL SOW

Structural Part of Swivel Support Installation of Swivel Module
E&I and Hydraulic System
Piping System

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 2058 - STP FOR KG DWN-98/2 KAKINADA FPSO
FABRICATION OF MAIN STRUCTURE – ASSEMBLY LAY OUT

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 2058 - STP FOR KG DWN-98/2 KAKINADA FPSO
FABRICATION OF MAIN STRUCTURE – ASSEMBLY LAY OUT

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 2058 - STP FOR KG DWN-98/2 KAKINADA FPSO
FABRICATION OF SWIVEL SUPPORT– Support for Transportation Grillage

r 10
e te Me
M t er
10

FOUNDATION / CONCRETE
 2058 - STP FOR KG DWN-98/2 KAKINADA FPSO
FABRICATION OF SWIVEL SUPPORT– Support for Transportation Grillage

Fabrication Transportation Frame (Grillage)

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 JN1387 FABRICATION PROGRESS
Assembly BOX on to Bottom Base
HOC Deck

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 JN1387 FABRICATION PROGRESS
Assembly BOX on to Bottom Base
HOC Deck

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 JN1387 FABRICATION PROGRESS
Assembly BOX on to Bottom Base
HOC Deck

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 JN1387 FABRICATION PROGRESS
Flip Up the HOC Deck and Install the Completed
Description Qty Remarks
Friction Plates on to HOC Deck Qty
Fit Up 16 1 Feb 21
Welding 16 5 Feb 21
Visual / NDE 16 6 Feb 21

Friction Plate

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 JN1387 FABRICATION PROGRESS
HOC Deck Reinforcement Ring

Completed
Description Qty Remarks
Qty
Fit Up 1 1 26 Jan 21
Welding 1 1 17 Feb 21
Visual / NDE 1 1 25 Feb 21

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 JN1387 FABRICATION PROGRESS
SQUENCE WELDING
HOC Deck (Column) Item No Remarks

SQ1 15-Mar-20

SQ2 15-Mar-21

SQ3 17-Mar-21

SQ4 18-Mar-21

SQ5 18-Mar-21

SQ6 20-Mar-21

NDE 21-Mar-21

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 JN1387 FABRICATION PROGRESS
Assembly PS Deck (Column) PS DECK (COLUMN)
Complete
Description Qty Remarks
Qty
Prefab 4 4 10-Dec-20
Assembly 4 4 8-Mar-21
4 DC 4 4 15-Mar-21
Welding 4 20-Mar-21
Visual / NDE 4 21-Mar-21

Total Weld
Deposit
111 kg

PS Deck
(Column)

2 1
3
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 JN1387 FABRICATION PROGRESS
Assembly PS Deck (Column)

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 JN1387 FABRICATION PROGRESS
Assembly & Welding Swivel Main Deck PS DECK (COLUMN)

(Frame) Item
Description Qty
Fit
Welding Remarks
No Up
1 Main Deck Hollow 4 4 4 15-Dec-20
Total Weight 2 Main Deck Column 4 4 4 16-Mar-21
65 Ton 3 Signal Swivel Deck 1 4 4 17-Mar-21
Main Deck Y Girder
4 4 4 4 18-Mar-21
Box
5 Signal Swivel Deck 2 4 4 4 19-Mar-21
6 Main Deck Bracing 4 4 2 20-Mar-21
Visual / NDE 24 21-Mar-21

6
3
Mc Dermott Total Weld
Deposit
2 4 1 543 kg
5
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 JN1387 FABRICATION PROGRESS
Assembly Main Swivel Deck (Frame)

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 JN1387 FABRICATION PROGRESS
Assembly Signal Swivel Deck (Frame) SIGNAL SWIVEL DECK (FRAME)
Complete
Description Qty Remarks
Qty
Prefab 1 1 7-Dec-20
Assembly 1 20-Mar-21
Welding 1 25-Mar-21
Visual / NDE 1 26-Mar-21

Total Weight
112 Ton

Signal Swivel Deck

(Frame)

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 JN1387 FABRICATION PROGRESS

SWIVEL KAKINADA
Prefab US 1 and 2 Deck Location WS#06
US 1 AND US 2 DECK
Complete
Description Qty Remarks
Qty
Cutting 21 21 16-Mar-21
Fit Up 21 21 20-Mar-21
Welding 21 21 24-Mar-21
Visual / NDE 21 21 25-Mar-21

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 JN1387 FABRICATION PROGRESS
Assembly US 1 and 2 Deck US 1 AND US 2 DECK
Complete
Description Qty Remarks
Qty
Prefab 1 1 25-Dec-20
Assembly 1 5-Apr-21
Welding 6 10-Apr-21
Visual / NDE 6 12-Apr-21

US 2 DECK

US 1 DECK

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 JN1387 FABRICATION PROGRESS
Outfitting’s Material (Handrail, Ladder and Safety Gates)
JN1387 OUTFITTINGS FABRICATION AT PT DIP ENGINEERING
15-Mar
Assign For QTY CUTTING FIT UP WELDING VISUAL NDE IRN Remarks
01 - HOC Deck 10 10 10 8 6 6 60%
02 - PS Deck 17 17 15 15 13 13 76%
03 - Main Deck 28 28 20 18 16 16 57%
04 - Signal Swivel Deck 15 15 10 10 8 8 53%
05 - U1 Deck 16 16 16 14 12 12 75%
06 - U2 Deck 12 12 12 10 8 8 67%
07 - Ladder Below Main Deck 2 2 2 2 0%
08 - Ladder Above Main Deck 2 2 2 2 0%
09 - Ladder Below US1 Deck 2 2 2 2 0%
10 - Ladder Above US1 Deck 2 2 2 2 0%
11 - Safety Gate 10 10 10 10 10 10 100%
Grand Total 116 116 101 93 73 0 73 63%

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 JN1387 FABRICATION PROGRESS
Prefab Main Deck (Frame)

1 : 4 chamfer for reduction

of Thickness

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 JN1387 FABRICATION PROGRESS
Prefab Main Deck (Frame)

1 : 4 for reduction
of Thickness

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 JN1387 FABRICATION PROGRESS
Assembly HOC Deck (Column Bottom)

Require 100% NDE (Cat 1).

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 JN1387 FABRICATION PROGRESS
Assembly HOC Deck (Column Bottom)

Inspection Category II (20% NDE).

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 JN1387 FABRICATION PROGRESS
Prefab Box Wings Main Deck (Frame) BOX WINGS MAIN DECK (FRAME)
Complete
Description Qty Remarks
Qty
Cutting & Bevel 4 Set 4 10-Oct-20
Fit Up 4 4 15-Dec-20
Welding 4 30-Jan-21
Visual / NDE 4 31-Jan-21

Total Weld Deposit 250kg

KPI 4 kg/day
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 2058 - STP FOR KG DWN-98/2 KAKINADA FPSO
FABRICATION OF MAIN STRUCTURE – CONTINUE PROGRESS FIT UP MAIN DECK

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 2058 - STP FOR KG DWN-98/2 KAKINADA FPSO
FABRICATION OF MAIN STRUCTURE – CONTINUE PROGRESS FIT UP MAIN DECK

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