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Industry 4.0, Smart Factory & Additive Manufacturing
Industry 4.0, Smart Factory & Additive Manufacturing
0, Smart
Factory & Additive
Manufacturing
Agenda
► Industry 4.0
► Industrial Revolution
► What & Why Industry 4.0
► Potential Industrial Products Implications
► Potential Consumer Products Implications
► Impact of Industry 4.0
► Smart Factory
► Additive Manufacturing
Industry 4.0
Industrial Evolution
4. Industrial revolution
Based on cyber-physical-
systems
3. Industrial revolution
Through the use of electronics
and IT further progression in
autonomous production
2. Industrial revolution
Introducing mass production
Level of complexity
lines powered by electric
energy
1. Industrial revolution
Introducing mechanical
production machines powered
by water and steam
Industry 1.0 Industry 2.0 Industry 3.0 Industry 4.0
End of the Beginning of the Beginning of the Today
18th century. 20th century 70th
Source: DFKI/Bauer IAO
Industry 4.0: Germany
Smart Manufacturing Leadership Coalition: USA
A collective term for technologies and concepts of value chain organization. Based
on the technological concepts of cyber-physical systems, the Internet of Things and
the Internet of Services, it facilitates the vision of the Smart Factory.
Within the modular structured Smart Factories of Industry 4.0, cyber-physical
systems monitor physical processes, create a virtual copy of the physical world and
make decentralized decisions.
Over the Internet of Things, Cyber-physical systems communicate & cooperate with
each other & humans in real time. Via the Internet of Services, both internal & cross-
organizational services are offered & utilized by participants of the value chain.
Autonomous
Robots
Big data
Simulation
analytics
Horizontal
Augmented and vertical
reality Industry 4.0 system
integration
Industrial
Additive Mfg Internet of
Things
Cyber
Security
Predictive Maintenance
Machines as a service
45000
40000
35000
30000
25000
20000
15000
10000
5000
0
2013 2014 2015 2016
artificial knee and hip joints were standardized products, with engineers
needing several days to customize them for patients. Now, new software
4 hours.
Source: Think Act: INDUSTRY 4.0 The new industrial revolution How Europe will succeed
Examples
TRUMPF
leader of laser systems, has put the first "social machines" to work. Each
component is "smart" and knows what work has already been carried out
on it. Because the production facility already knows its capacity utilization
automatically optimized.
Source: Think Act: INDUSTRY 4.0 The new industrial revolution How Europe will succeed
Examples
GE
Source:https://www.ge.com/digital/predix
Examples of Product evolution: Connected
and smart products
Economy
Individual
Business
Impact
Society National
& Global
► Growth
► Ageing
► Productivity
► Employment
► Labour subsititution
► The nature of Work
Impact
Business
► Customer expectations
► Collaborative innovation
► Community
► The Individual
► Identity, morality & ethics
► Human connection
► Source : Industry 4.0 by Prakash1.singh@in.ey.com
Top 10 Skills to be relevant in Industry 4.0
Smart Factory
Today’s Factory
Tomorrow’s Factory
► Source : Ernst & Young Smart Factory Presentation
► Source : Ernst & Young Smart Factory Presentation
► Source : Ernst & Young Smart Factory Presentation
► Source : Ernst & Young Smart Factory Presentation
► Source : Ernst & Young Smart Factory Presentation
Additive Manufacturing
Thank You