MAHINDRA & MAHINDRA

INTRODUCTION
 PRODUCTS
MANUFACTURED
PLANT LAYOUT
PRODUCTIO
N SYSTEM

CONTINOUS

mass
 MATERIALS
&
MANAGEMENT
 SUPPLIERS
 TYRES- MRF, CEAT, DUNLOP

 HEAD LAMP- LUMAX INDIA

 SEATS- LEAR (NASIK)

 Fuel injection pump- myco

 SUPPLIERS
 CASTING- MENON, LOCATION

 BONETS- MUSCO( KANE), TATA STEEL,

MAHINDRA INTER TRADE

 CHASSI- NASIK, SILVASA, THAKKER SON,

PALGHAr
 WAREHOUSING
 EACH PRODUCTION UNIT HAS IT’S OWN
WAREHOUSING

 BHIWANDI AND DAHISAR

 MATERIAL HANDLING
EQUIPMENTS

FORK LIFT NUT RUNNERS

 MATERIAL HANDLING
EQUIPMENTS

MAGNETS

OVER HEAD CRANE

MATHADIS (LABOURS)
 MATERIALS &
MANAGEMENT
 QUATATION:

 PURCHASE PROCEDURE:

 INVENTORIES:
 MATERIALS &
MANAGEMENT
 ANALYSIS:
V-E-D Analysis
 PROCESS
CHASSI
PROCESS
AXEL FITTING
 PROCESS
SHOCK ABSORBER

LEAF SPRING
 PROCESS

FUEL
TANK
 PROCESS
BRAKE LINES

ELECTRICAL FITTING
PROCESS

MASTER
CYLINDER
PROCESS
ENGINE DROP
PROCESS
BODY DROP
PROCESS
FENDERS
 PROCESS
TYRE BATTERY
 PROCESS
HEAD LAMP

RADIATOR COLLANT
 PROCESS
ROLLER TESTING

FITTING CHECK
TESTING GROUND
 KAIZEN
 CONTINOUS IMPROVEMENT
 KAIZEN GROUPS
 STEADY FLOW OF SMALL IMPROVEMENTS
 JOB LOSSES OR PAY CUTS ARE UNLIKELY TO
SURFACE
 COST SAVINGS
 INTEGRAL PART OF QUALITY ASSURANCE
 JUST IN TIME
 STOCK MANAGEMENT METHOD

 FIRST ADVOCATED BY FORMER

TOYOTA EXECUTIVE TAIICHI OHNO

 ADVANTAGES OF JUST IN TIME

 PRODUCTION
PLANNING
DEALER

MARKETING TEAM

SUPPLYCHAIN MANAGEMENT
DEPARTMENT
 SOFTWARE
 CURRENTLY THEY ARE USING SAP 4.2
FOR DEMAND FORECASTING OF BOLERO
PICK UP

 EDCM(ELECTRONIC DEMAND CHAIN

MANAGEMENT) IS USED FOR SCORPIO
AND XYLO
DISTRIBUTION CHANNEL
COMPANY

DEALAR
(All Over India)
 SCRAP AND WASTES
 METAL SCRAP

 COMPONENT SCRAP

 TIRES/SEATS/SIDE RUBBER
 SAFETY MEASURES
 HALMET

 GLOVES

 FIRE EXTINGUISHER

 EMERGECNCY EXITS IN EVERY PU

 MASK
 FUTURE EXPANSION
 THEY ARE COMING UP WITH NEW PLANT
AT CHAKAN IN PUNE

 THEY ARE COMING UP WITH NEW

COMMERCIAL FOUR WHEELER CAR AS
WELL AS TWO WHEELERS