PC2000-8 – Machines by machines which are need to be investigated more :

PROBLEM REMARKS  ICAC TABLE

NO MODEL
ISSUE CAUSE ACTION COUNTER-MEASURE
PA : 68.65% BS BS BS
Downtime : 52.67 H 1.Schedule PS 2000 H (Down 1.Carried out PS 20000 Hrs, 1.Increase quality of periodic
Periode : Week 38 11.92 H) Assembly yoke travel adjuster From service, continue optimize
(17-23 Sept 2012) UTR,install HIC LH,install yoke assy service allocation time for
BUS to front idler LH,install front idler backlog execution
1.Track LH loose 3X (Down assy to frame,install travel ass;y
13.25 H) LH,install top roller,bleeding BUS
HIC,adjust track tension ( HIC & 1.Plan replace HIC, reseal every
2.Engine low power (Down Track adjuster) PM Clinic,Test 6000 hrs
24.17 H) performance
2.Still continue troubleshooting,
3.Hose swing front leak (Down BUS waiting problem solved
2.83 H) 1.Reposition track link LH, RH, adjust
EX1726 track LH,RH, reposition valve HIC 3.Schedule replace hose every
1 8000 hrs. Monitoring every daily
( 27712H) 2.Trouble shooting unit low power ,
check electrical and wiring engine
system, check fuel system. Replace
injector RH 6pcs, cleaning screen &
pressure limiter valve , PM Engine

3.Replace slack adjuster track RH

(Grease Yoke ),replace hose supply
swing front,added oil hydraulic 500
liter,repair hose grease pin bucket
RH,greasing manual pin
PC3000-1&6 – Machines by machines which are need to be investigated more :
PROBLEM REMARKS  ICAC TABLE
NO MODEL
ISSUE CAUSE ACTION COUNTER-MEASURE
PA : 87.85% BS BS BS
Downtime : 20.42 H 1.Schedule PS 250 H (8 H) Do 1.Carried out PS 44 250Hrs, do 1.Increase quality of periodic
Periode : Week 38 Backlog (11.5 H) backlog, install teeth bucket 1pcs service, continue optimize
(17-23 Sept 2012) (Total Down 19.50 H) RH, test performance service allocation time for
EX708 backlog execution (speed up
1 BUS BUS execution)
( 43883H) 1.Hose hydraulic leak (Down 1.Check leaking oil hydraulic ,
0.42 H) tightening hose increasing swing, test BUS
performance 1.Optimize periodic service,
check all hose mounted properly

PA : 83.73% BS BS BS
Downtime : 27.33 H 1.Schedule PS 500 H (Down 1.Carried out PS 40.500Hrs,Replace 1.Continue optimize service
Periode : Week 38 9 H) oil PTO,replace oil SGB,replace fan allocation time for backlog
(17-23 Sept 2012) motor oil cooler,washing unit,test execution
BUS performance.
1.Hose swing leak (Down BUS
EX711 15.58 H) BUS 1.Remind to mechanic about
2 1.Check leaking hose swing, replace monitor condition hose at daily
(20238H) hose and adapter increasing valve check, especially at crimping
swing to hydraulic tank ,final check , area
ground test
PC4000-6 – Machines by machines which are need to be investigated more :
PROBLEM REMARKS  ICAC TABLE
NO MODEL
ISSUE CAUSE ACTION COUNTER-MEASURE
PA : 83.88% BS BS BS
Downtime : 27.08 H 1.Schedule PS 250 H (Down 1.Carried out PS 250 Hrs, 1.Monitoring level grease, check
Periode : Week 38 23.50 H) troubleshooting electric cant ON. every daily,
(17-23 Sept 2012) Troubleshooting bull clamp
BUS abnormal,connect cable amplifier,test BUS
1.Balancing valve main pump performance 1.Monitoring level grease, check
SH313
leak (Down 2.58 H) every daily, periodically check
1 BUS the function of autolube system
(39784 H) 1.Re-orig balancing valve main pump 2.Check condition AC system
2,tightening hose grease bull every service and consistency
clamp,tightening bolt mounting schedule service
divider block

PA : 77.08% BUS BUS BUS

Downtime : 38.5 H 1.Piping to boom float control 1.Check leaking oil hydraulic, 1.Prepare part for replacement,
Periode : Week 38 valve leak 6X (Down 36.67 H) Remove control valve boom float, check condition of modification
(17-23 Sept 2012) remove bolt pipe control valve, install hose every daily
hose modification boom float ,add oil
SH305
hydraulic 190 liter, test performance ,
2 washing unit
(39742 H)