Professional Documents
Culture Documents
A Final Problem Solving
A Final Problem Solving
MAKING
1
definition
2
Decisison making Process
4
4
What is involved in the decision-making
process?
Analyze Evaluat
Define Make a Take
Alter- e
Problem Choice Action
natives Results
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CAUSE AND EFFECT ANALYSIS
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In This Module You Will…
● Understand the importance of focusing on the problem
statement
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Agenda
● Affinity Diagrams
● Verifying Causes
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Producing a
‘Focused Problem Statement’
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Course Modules in
Analyze
Focused Cause-and-
Hypothesis Regression Design of
Problem Effect Testing Analysis Experiments
Statement Analysis
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Why do ‘cause & effect’ analysis?
● You will then check to see which potential cause is the most important
one, (your ‘effect’ may have many causes)
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Identifying Potential Causes
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Brainstorming Potential Causes
● Brainstorming Rules:
● Start with silent thinking time
● Set a time limit
● Think freely and encourage creativity
● Don’t evaluate; suspend criticism
● Build on ideas
● Post ideas
● Consider round-robin to encourage balanced participation
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Brainstorming Potential Causes
● Once the final list is identified, the group can use the Affinity Diagram to
help order the information and set the stage for further analysis.
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Use the ‘five whys’ questioning technique
Problem Problem Problem Problem Problem Problem Problem Problem Problem Problem Problem Problem Problem Etc.
A B C D E F G H I J K L M
FOCUSED
PROBLEM
STATEMENT
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‘5 Whys’ example: Orders have frequent
errors
Why?
Orders have
frequent errors Why?
Orders often
are missing Why?
Level A their labels
Labels fall off in Why?
humid weather Glue on labels
Level B doesn’t meet Why?
We have no
Level C our needs
written specs for
Level D label supplier No process for
writing vendor
Level E specs
● Problem: Orders have frequent errors
●
●
Why? Samples often are missing their labels
Why? Labels fall off in humid weather
Why? Root
●
●
Why? Glue on labels doesn’t meet our needs
Why? We have no written specs for label supplier ??? cause
● Why? No process for writing vendor specs
● Root Cause: No process for writing vendor specs
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Organizing Potential Causes
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Purpose
Means
Means/Objective
Means
Means/Objective
Means
Problem
Statement Objective
Means
Means/Objective
Means
Means/Objective
Means
Means/Objective
Means
Tree Diagram
Affinity Diagram
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Using Affinity Diagrams for
Cause-and-Effect Analysis
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Affinity Diagrams
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How to Create an Affinity Diagram
Step 1
self-stick notes
Too much
No training
● Randomly spread cards or notes on work to do
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How to Create an Affinity Diagram
Step 2
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How to Create an Affinity Diagram
Step 3
Workload
● Remove duplicates. Bad suppli
ed uneven
parts
● Agree on a title for each pile. Limited
y
s ervisor
up
People foll ow up
● Optionally group piles into clusters to
Too much Steps not in
create a hierarchy 3 levels deep. work to do order
Distraction in
Workplace
Wrong pa
rt
location in
No training fixture
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Cause-and-Effect (Ishikawa) Diagrams
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Cause-and-Effect Diagrams
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Constructing Cause-and-Effect
Diagrams
● Define the problem, symptom, or effect
● Place the problem or symptom at the right, enclosed in a box
● Draw the central spine as a thick line pointing to it from the left
● Identify possible causes
● Sort possible causes into major categories
● Connect categories to central spine
● Within each category ask " Why does this condition exist?"
● Continue to add causes to each branch
Problem
Causes
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Cause-and-Effect Diagram Example
Materials Methods
er
n
ce
ve
ord
lan
ne
in
ba
du
ot
ot
loa
sn
en
rk
p
Lin
Ste
Wo
Not available when needed
Bottlenecks
Throughput
d s
on line A is 4
ee
tn
needs to be 6
’t p
Op 3 slow
per hour
n
Ca
g
k
n
or
ini
hw
tra
uc
No
om
To
People
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Using Cause-and-Effect Diagrams
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Why and When Use Cause-and-Effect
Diagrams
● Why Use Cause-and-Effect Diagrams
● To stimulate thinking during a brainstorm of potential causes
● To understand relationships between potential causes
● To track which potential causes have been investigated, and which proved
to contribute significantly to the problem
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Example: Define the Problem, Symptom,
or Effect
Throughput
on line A is 4
per hour and
needs to be 6
per hour
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Example: Identify Possible Causes
● Bottlenecks
● No training
● Operator 3 has too much work
● The workload isn’t balanced
● The line isn’t balanced
● Process steps aren’t in order
● Warehouse doesn’t know when to release materials
● Operator 3 is too slow
● Materials aren’t available
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Example: Sort Possible Causes into
Categories
● Methods
● Bottlenecks
● The workload isn’t balanced
● The line isn’t balanced
● Process steps aren’t in order
● People
● No training
● Operator 3 has too much work
● Operator 3 is too slow
● Materials
● Materials aren’t available
● Warehouse doesn’t know when to release materials
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Organise Possible Causes
● Have a narrowly defined problem to start
Methods
d
with
er
n
ce
ve
o rd
lan
ne
t in
ba
du
no
ot
oa
This should come from your work in
en
ps
rkl
Li n
St e
Wo
Measure
Bottlenecks
Throughput
on line A is 4
per hour and
needs to be 6
per hour
Causes on the diagram must be verified with data to confirm that they are real
causes.
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Class Exercise: C&E Diagrams
Methods Material
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Using Tree Diagrams for
Cause-and-Effect Analysis
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Tree Diagram Definition
● Another way to find structure in potential causes is to use a
tree diagram,
● This is a tool used to arrange related ideas in sequence from
broad and general to narrow and specific.
● We have used this tool before, for the VOC to CTQ process.
Rep does not have
product code No access to
Order forms system in field
incomplete
Codes changed
Unnecessary
data on forms
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Causal Tree Diagram
Rep does not have
No access to
Order forms product code
system in field
incomplete
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Verify Causes
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Selecting Causes to Verify
Materials Methods
er
n
ce
ve
ord
lan
ne
t in
ba
du
no
ot
oa
en
ps
rkl
Lin
Ste
Wo
Not available when needed
Bottlenecks
ds Throughput
on line A is 4
ee
tn
needs to be 6
p
Op 3 slow
n’t
per hour
Ca
ng
rk
ini
wo
tra
h
uc
No
om
To
● Consider all potential causes People
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Focusing
X1, X3, X5
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Six Thinking Hats
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What Is “The Problem”
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Edward De Bono’s Thinking Hats
7-71
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Nine Dot Problem Revisited
7-72
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Word Search
FCIRVEEALTETITVEERS
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Personal Development Assignment – Dr. Rachman Sjarief
Please hand writing as nice as possible.
Collected at 3 pm Thursday, September 7, 2017 by Mba Rizka
1. Please make SWOT of your self
2. What do you want to do and to change to be proactive person? (5 points)
3. Write your Vision (clear …imagine your best pictures …..in 1-20 years)
4. What do you do to improve your time management using “ Quadran II “
( 10 points )
5. What is your Planning for your life ( each 5 points)
a. Short term planning 1 years
b. Mid term planning 2-5 years
c. Long term 5-10 years
6. Please mention your values and elaborate each points (10 values)
7. What do you want to do and to change to be trustful person? ( 10 points)
8. What do you want to do and to change to be a person who think win-win
and create synergy - collaboration?
9. What do you plan to improve your life to do “ sharpen the saw “ (each
aspects 5 points)
10. What do you plan to improve your “ Presentation Skills “ ( min 10 points )
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