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Construction Materials and Testing Module
Construction Materials and Testing Module
Construction Materials and Testing Module
Iron has become an important architectural building component. It has been used in four common forms:
wrought iron, cast iron, sheet iron, and steel.
Wrought iron was used for minor structural and decorative elements starting in the 18th century. Until the
mid-19th century, the use of wrought iron in buildings was generally limited to small items such as tie rods,
straps, nails, and hardware, or to decorative ironwork in balconies, railings fences and gates.
Stainless steel is a group of iron-based alloys that
1. METALS AND ALLOYS contain a minimum of approximately 11%
chromium, a composition that prevents the iron
from rusting and also provides heat-resistant
Metals and Alloys in Construction
properties.
Steel was introduced to the construction industry
at the end of the 19th century. The development of
structural steel in the mid-19th century allowed
construction of tall buildings. Builders and Aluminum the use of aluminium in construction is
manufacturers turned to steel, which was stronger second only to that of steel. In comparison with
than cast iron in compression and wrought iron in structural steel,aluminium alloys are lightweight,
tension. resistant to weathering and have a lower elastic
Steel is one of the basic materials used in today’s modulus, but can be produced with similar
civil engineering industry due to its proven high strength grades. They are easily formed into
strength and durability. Steel is an alloy of iron and appropriate sections and can have a variety of
a number of other elements, mainly carbon, that finishes. They are however generally more
has a high tensile strength and relatively low cost. expensive than steels.
Castings
Most common metals can be produced by melting
1. METALS AND ALLOYS and casting into moulds. The cast may be of the
shape and dimensions required for the component,
or a prism of material may be produced for further
Forming of Metals
processing.
When working with alloys (forged mixtures) of metals however, to determine the exact composition, could
result in the original sample being separated into its starting materials, then measured and calculated.
After the components are known they can be looked up and matched to known alloys. The original sample
would be destroyed in the process. This type of testing is destructive.
1. METALS AND ALLOYS
Nondestructive testing
7. Glass
2. METALS AND ALLOYS IN Steel Reinforcement in Construction
CONSTRUCTIONS
Rebar, also known as reinforcement steel and
Introduction reinforcing steel, is a steel bar or mesh of steel
wires used in reinforced concrete and masonry
Metals and alloys form the largest group of structures to strengthen and hold the concrete in
engineering materials. Ready availability, ease of tension. To improve the quality of the bond with
fabrication, and desirable mechanical and physical the concrete, the surface of rebar is often
properties, are the principal attributes of metals. patterned.
Broadly, metallic materials, may be divided into two
large groups—fertous and non-ferrous, depending Steel has high tensile and compressive strengths. A
on whether the materials have iron or some other very important property of steel is its high ductility
element as the principal constituent. Ferrous wherein it can withstand extensive elongation
materials can be further grouped into wrought irons, before it ruptures.
cast irons, carbon steels, and alloy steels. Common
non-ferrous materials comprise alloys of copper,
aluminium, magnesium, nickel, lead, tin, and zinc.
2. METALS AND ALLOYS IN
Material Testing
3. CONCRETE (PART A)
aggregates to weathering action, by conducting accelerated
weathering test cycles. The Porous aggregates subjected to
freezing and thawing is likely to disintegrate prematurely.
Testing for aggregates/cement
5.SHAPE TEST The particle shape of the aggregate mass is
1.CRUSHING TEST used to determine the crushing determined by the percentage of flaky and elongated
strength of aggregates. The aggregate crushing particles in it. Aggregates which are flaky or elongated are
value provides a relative measure of resistance to detrimental to higher workability and stability of mixes.
crushing under gradually applied crushing load. 6.SPECIFIC GRAVITY AND WATER ABSORPTION
2.ABRASION TEST is carried out to test the hardness The specific gravity and water absorption of aggregates are
property of aggregates and to decide whether they important properties that are required for the design of
are suitable for different pavement construction concrete and bituminous mixes. The specific gravity of a solid
works. is the ratio of its mass to that of an equal volume of distilled
3.IMPACT TEST The aggregate impact test is carried water at a specified temperature.
out to evaluate the resistance to impact of 7.BITUMEN ADHESION TEST
aggregates. Aggregates passing 12.5 mm sieve and Bitumen adheres well to all normal types of road aggregates
retained on 10 mm sieve is filled in a cylindrical steel provided they are dry and free from dust. In the absence of
cup of internal dia 10.2 mm and depth 5 cm which is water there is practically no adhesion problem of bituminous
attached to a metal base of impact testing machine. construction
3. CONCRETE (PART A)
Fineness test
The fineness of cement is responsible for the rate of
hydration, rate of evolution of heat and the rate of gain of
Testing for aggregates/cement
strength. Finer the grains more is the surface area and
faster the development of strength.
The fineness of cement can be determined by Sieve Test
Quality Tests on cement are carried out to check
or Air Permeability test.
the strength and quality of the cement used in
construction. It helps to identify the usage of
Sieve Test: Air-set lumps are broken, and the cement is
cement for different purposes based on its
sieved continuously in a circular and vertical motion for a
durability and performance.
period of 15 minutes. The residue left on the sieve is
weighed, and it should not exceed 10% for ordinary
The following tests are conducted on cement in
cement. This test is rarely used for fineness.
the laboratory are as follows:
Air Permeability Test: is used to find the specific surface,
which is expressed as the total surface area in sq.cm/g. of
cement. The surface area is more for finer particles.
Strength test of cement
3. CONCRETE (PART A) The strength of cement cannot be defined directly on the
cement. Instead the strength of cement is indirectly
Testing for aggregates/cement
defined on cement-mortar of 1:3. The compressive
Consistency test strength of this mortar is the strength of cement at a
This test is conducted to find the setting times of specific period.
cement using a standard consistency test
apparatus, Standard consistency of cement paste Soundness test of cement
is defined as that water content which will permit This test is conducted in Le Chatelier's apparatus to detect
a Vicat plunger of 10 mm diameter and 50 mm the presence of uncombined lime and magnesia in cement
length to penetrate depths of 33-35 mm within 3-5
minutes of mixing. Heat of Hydration Test
During the hydration of cement, heat is produced due to
Tensile Strength of Cement chemical reactions. This heat may raise the temperature
This test is carried out using a cement-mortar of concrete to a high temperature of 50°C. To avoid these,
briquette in a tensile testing machine. A 1:3 cement- in large scale constructions low-heat cement has to be
sand mortar with the water content of 8% is mixed used.
and moulded into a briquette in the mould.
3. CONCRETE (PART A)
Testing for aggregates/cement Cement Adulteration Test
The cement should be smooth if you rubbed it between
Field Tests of Cement fingers. If not, then it is because of adulteration with
The following tests should undergo before mixing sand.
the cement at construction sites:
Float Test
Presence of Lumps The particles of cement should flow freely in water for
The cement should not contain any hard lumps. sometime before it sinks.
These lumps are formed by the absorption of
moisture content from the atmosphere. The Color Test of Cement
cement bags with lumps should be avoided in The color of the cement should not be uneven. It should
construction. be a uniform grey color with a light greenish shade.
I. CONSTRUCTION MATERIALS & TESTING TOPICS
The basic structural form of many types of Like any structural material, masonry must resist loads or
masonry is expressed on the surface of buildings forces due to a variety of external influences (or actions)
and other structures and can be a very attractive and in various planes.
and reassuring aspect of these.
Like plain concrete, unreinforced masonry is good at
Appearance is a synthesis of the size, shape and resisting compression forces, moderate to bad at
colour of the units, the bond pattern, the mortar resisting shear and bending but very poor when
colour and finish, the masonry elements – walls, subjected to direct tension. Masonry structures that are
piers, columns, corbels, arches, etc. – and the required to resist significant tensile forces should be
scale and proportion of the whole structure. reinforced by adding steel or other tension components.
Unlike concrete, however, masonry is highly anisotropic
Other key aspects are the workmanship, accuracy, because of its layer structure and this must always be
the detailing in relation to other features and the borne in mind in design.
use of specially shaped units.
5. MASONRY/ BRICKS/ STONE WORK
Testing for Masonry Material
CMU Testing - CMU blocks are sampled and tested for moisture
content, absorption, and compressive strength.
Tensile testing a wood material is placed into a universal testing machine and loaded in a manner that pulls the
sample apart resulting in the sample failing in tension.
Compression testing of wood materials is the opposite of tensile testing in that instead of pulling the ends
away from each the ends are pushed together. There are two different forms of compression testing: with grain
and perpendicular to grain, each of which reveal a different set of characteristics about the tested material.
Grain compression testing requires the load to be applied along the grains of the test sample, whereas,
perpendicular to grain compression testing requires the load to be applied perpendicularly to the grain of the
wood sample.
Flexure testing requires the load to be applied perpendicularly to the grain at the midpoint of the sample while
it is supported underneath at two points causing the sample to essentially bend in half. Tests can be performed
statically or dynamically on wood products.
I. CONSTRUCTION MATERIALS & TESTING TOPICS
Glass is used for its partial transparency, to connect a place with another without the barriers of a wall, also
it is commonly used to let light pass through a place, so a specific place will be lighter, so the colors and the
design will show, so the use of artificial electric energy is used less during the day, and the sunlight, or
moonlight carries into the space
Glass allows light in and prevents air and water so buildings can be naturally lit, and have views to the
outside but still provide shelter. Glass however does not usually shelter from heat or cold.
7. GLASS
Applicable Testing for Glass Testing services for all kinds of glass include testing on:
• Durability
Glass is a popular material in a number of industries, • Mechanical Strength
such as the construction sector, due to its versatility, • Breakage behavior
strength, and availability. New technological • Temperature changing
developments have further enhanced the features of • Radiation
glass, making it hardwearing, heat resistant or even • Humidity
bullet proof. • Luminous and solar characteristics
• Chemical reaction
With the introduction of complex multi-material • Water tightness
products with glass components, new regulations and • Air permeability
standards to ensure quality and safety have been • Resistance against wind load
developed. • Burglar resistance