Previse Inc.

Bailey DCS Simulator

Previse Inc.

Bailey DCS Simulator

Bailey, Net 90 and Infi 90 are Trademarks of ABB www.previse.com

Previse Inc. Bailey DCS Simulator

Bailey DCS Simulator

We can make this DELL computer execute all

the controls for your Infi 90 DCS

Connect your existing consoles and EWS tools !!

Add process simulation for a complete simulator
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Previse Inc. Bailey DCS Simulator

Presentation Objectives
 Bailey DCS Simulator
 What is it?
 Features and Benefits
 Applications
 Specifications
 Models and Pricing
 Availability
 Next Steps?

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Previse Inc. Bailey DCS Simulator

What is the Bailey DCS Simulator?

 For Bailey Net 90, Infi 90, Harmony users
 Software product
 Simulates behavior of Bailey DCS
 Function blocks, PCU, CIU
 Executes binary CFG controller files as-is
 Supports connection by native Bailey software
 Operator consoles, engineering tools
 Supports process simulation of your plant
 Internally within Bailey controller logic
 Externally via specialist process simulation software

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Previse Inc. Bailey DCS Simulator

Benefits
 Save Money
 Bailey DCS functions at a fraction of the cost
 Operator training facility without ABB hardware
 Direct connect to operator consoles “as-is”
 Reduce commissioning time
 Pre-test control changes before installing
 Use existing tools and knowledge
 No need to translate CAD or CFG files
 Edit CAD & CFG Files with native ABB tools
 Train new staff about Bailey DCS

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Previse Inc. Bailey DCS Simulator

Applications
 Operator training simulator
 Control systems development
 Test new consoles before installing
 Console factory acceptance test (FAT)
 E&I technician learning tool
 Product lab R&D and QA Support

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Previse Inc. Bailey DCS Simulator

Case Study – Avon Lake GS Training Simulator

 Operator Training Simulator

Conductor NT v4 Consoles

To Emulated INICI03
Via RS-232

PC with Windows XP
& Bailey DCS Simulator

PC with WinCAD (Optional)

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Previse Inc. Bailey DCS Simulator

Function Code Support

 Currently supports:
 100+ of the most commonly used Function Codes
 To 400,000 blocks spread over 40 controllers
 Correct function block behavior:
• Specifications
• Outputs
• Exceptions and console control
• Tuning and adaptive tuning
• Validated via extensive automated test
 Available upon request:
 Additional Function Code support
 Assessment of your application

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Previse Inc. Bailey DCS Simulator

MFC/MFP Controller Support

 Simulates behavior of MFC/MFP controllers
 Uses MFC04 model as basis
 Support to 40 controller modules at same time
 Supports:
 Executive, extended executive, segment control
 Correct execute frequency for program segments
 Controller startup and exception behavior
 Communication between controllers

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Previse Inc. Bailey DCS Simulator

IO Module Support
 Currently supports:
 IMDSI02,
IMDSM05, IMDSO01, IMDSO01
 IMDSO03, IMDSO04, IMASI02, IMFBS01,
 IMASO01, IMASO02, IMAOM01, IMDSM04, CIS
 Available if required:
 Support
for any other IO module
 EXCEL sheet connecting to your IO
 Provides IO connection port
 External connection of simulated IO

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Previse Inc. Bailey DCS Simulator

CIU Support
 Currently supports up to 8 CIU:
 CIU04, INICT03 (serial) via COM port
 TCP/IP network CIU for Previse operator consoles
& OPC server
 Additional support available upon request:
 INICT03 via high speed SCSI
 Any other CIU
 All CIU work at same time
 Al connected devices work together

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Previse Inc. Bailey DCS Simulator

Operator Console Support

 Currently tested to support:
 ABB Conductor NT v3 and v4, ABB SEMAPI
 Previse OPsCon
 All via serial RS-232 connection
 Available upon request:
 Any other console
 SCSI connection (INICT03 emulation)
 Up to 8 CIU for console or EWS connections
 Console configured same as in Control Room
 Console support includes:
 Normal exception behavior and operator controls
 Trends and alarms supported
 Tuning (some possible limitations)

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Previse Inc. Bailey DCS Simulator

Engineering Tools Support

 Currently tested to support:
 CADEWS, WinCAD, and WindowView
 Support available upon request:
 ComposerIT, CLS and other tools
 Simultaneously supports:
 Multiple engineering tool connections
 Engineering tool plus operator console connection
 Up to 8 simultaneous CIU connections

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Previse Inc. Bailey DCS Simulator

Simulator Client Functions

 Restart,Pause & Continue your simulation
 Save and Restore process state
 Save 200 MW state; Restore 400 MW state quickly
 Execute at real time speeds
 Or accelerate up to 10 X real time speed
 Read and write values directly
 Block values, Specifications, Field IO
 Monitor dozens of Watch Points as they change

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Previse Inc. Bailey DCS Simulator

Simple DCS Configuration

 Simple INI file used to configure DCS
 Listthe modules and addresses
 Pick up CFG files at startup

 Switch to another DCS in seconds.

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Previse Inc. Bailey DCS Simulator

Interfaces
 CIU
 CIU04 and INICT03(serial) as already mentioned
 Microsoft Event Log
 Extensive diagnostic messages
 Specialist software programming interface
 To connect external process simulation software
 If you are interested, we’ll take care of this so you don’t
need to
 Coming Soon
 Standard OPC Data Access connection
 Connect any OPC Data Access client

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Previse Inc. Bailey DCS Simulator

Operating System Support

 Microsoft Windows 2000, XP or 2003.
 Recommend Windows XP Pro with hyper threading for large systems
 Microsoft mandated platform testing completed
 Executes as standard service
 Recommended Minimum Platform
 Pentium IV, 1GHz, 128MB of RAM, USB port, other ports as required
 Performance Benchmark
 26 controllers, 71,000 blocks, 2 CIU
 Computer
• 3.2Ghz Intel CPU
• 128KB 500 MHz RAM
• Windows XP with hyper threading
• Less than 3% CPU load

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Previse Inc. Bailey DCS Simulator

Models & US$ Pricing

Part Number Description Price

Demo Version Fully functional, with support for 1 controller, 200 blocks, 1 CIU FREE
BSS-Base Simulator, base, licensed for 1 controller, 10,000 blocks, 1 CIU, with all $3,900
function enabled. License, CD-ROM, manual and 90 day warranty.
BSS-Module Add one controller module and 10,000 blocks to BSS-Base or BSS-PC $1,900
BSS-CIU Add one CIU to BSS-Base or BSS-PC $1,900
BSS-ESS One year maintenance and support agreement 10%
BSS-Base-PC DELL Intel PC with integrated Bailey DCS simulator, comprising: $13,900
-BSS-Baseplus license and serial ports for up to 8 total serial or other CIU
-DELL workstation (3.8GHz, 500MB 533Mhz RAM, RW CD-ROM, XP Pro SP2, 17” flat screen)

-- Turnkey integration of Bailey DCS Simulator with your equipment, Call

including modifications as required to meet your needs.

Prices affective as at May 2005. Product & Price List subject to change without notice. www.previse.com
Previse Inc. Bailey DCS Simulator

Availability
 Available now with support for:
 100+ Function Codes
 Conductor NT, Previse OPsCon & other operator consoles
 WinCAD, WindowView and other engineering tools
 Additional support available to meet your needs:
 Any function codes, operator console or tools you need

 Request quotation direct from Previse

 www.previse.com

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Previse Inc. Bailey DCS Simulator

Next Steps?
 If you need to know more:
 Questions to support@previse.com
 Ask us for a conference call to review your need
• With web based product demonstration if requested
 Ask us to quote your specific requirements
• Just call us.. We’ll walk you through the rest
 Free assessment of your application
 To see what additional support you may require
 To ensure our quote to you is 100% complete
 If you want us to work with existing suppliers
 Just ask us.. We’ll be happy to
• E.g. existing controls engineers or simulator vendor.

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Previse Inc. Bailey DCS Simulator

Thank You

Question & Answer

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