TOPIK 3

COOLING SYSTEM HD
SAA6D170-HPI
Cooling System HD 465 (with EGR)

(EGR-less)
A. From oil pump (Oil)
B. To each part of engine (Oil)
1. Water pump
2. Oil cooler
3. Corrosion resistor
4. Cylinder liner
5. Cylinder block
6. Water manifold
(in cylinder block)
7. Thermostat
8. Radiator
9. Fan
Cooling System HD 465 (EGR - Less)
Water Pump
Water Pump

a. From radiator
b. To oil cooler
c. From thermostat
d. Breather hole (for draining water)
1. Pump body
2. Impeller
3. Floating seal
4. Water seal
5. Oil seal
6. Pump shaft
7. Water pump drive gear (Number of teeth: 31)
8. Inlet housing
9 Interference of pump shaft and
bearing (front)
10 Interference of pump shaft and
bearing (rear)
11 Interference of pump shaft and
impeller
12 Clearance between impeller and
Connection
Specifications
Speed: Engine speed × 1.77
Delivery: 800 l/min (at 3,730 rpm)
Corrosion Resistor & Compressor coolant flow - Cooling System
Corrotion Resistor

A: Coolant inlet
B: Coolant outlet
1. Head
2. Cartridge
3. Element
4. Inhibitor (Solid anti-corrosion
agent)
5. Spring
6. Stop valve
Corrotion Resistor Mounting
Oil Coolers - Cooling System
Two 6D125 coolers
Oil Coolers - Cooling System

1. Thermostat cover
2. Thermostat (thermo valve)
3. Cooler cover
4. Cooler element
a. Water drain
b. Oil inlet
c. To all parts of engine
(oil)
d. Water inlet
Block Flow - Cooling System
Head Flow - Cooling System
Thermostat Housing - Cooling System
Thermostat
A: When cold (Fully closed)
B: When hot (Fully open)
a. From each part of engine
b. To water pump
c. To radiator
1. Seal
2. Thermostat
3. Valve
4. Body
5. Piston
6. Heat sensing portion
7. Sleeve
8. Inflating portion
Specifications
Opening temperature:
76.5 ± 2°C
Full opening temperature: 90°C
Valve lift: Min. 9 mm
Thermostat Closed - Cooling System
Thermostat Open - Cooling System
Fan
Cooling System HD 785-5
Water Pump
Oil Cooler
Cooling Fan HD 785-5
Thermostat HD 785-5
Cooling System HD 785-5
Cooling System HD 785-7
Cooling System HD 785-7
Water Pump HD 785-7
Mounting Water Pump HD 785-7
Mounting Water Pump HD 785-7
Mounting Water Pump HD 785-7
Mounting Water Pump HD 785-7
Coolant Temperature Sensor
The coolant temperature
sensor is mounted in the
thermostat housing The
information this sensor
obtains is utilized by the
ECM to help make
decisions for timing
and engine
protection
ALL TEMPERATURE SENSORS

Temperature C Temperature F Resistance

0 32 30K to 36K
25 77 9K to 11K
50 122 3K to 4K
75 167 1350 to 1500
100 212 600 to 675
 TOPIK 4
TRAUBLESHOOTING COOLING
SYSTEM HD
Engine Overheat

Engine Overheat disebabkan oleh :

• Air kurang
• Belt kendor
• Radiator Fin / core buntu R
• adiator kotor
• Radiator pressure rendah (radiator cap bocor)
• Thermostat Jammed tertutup
• Water pump rusak.
• Temperature Gauge rusak
Engine Overheat
• Terdapat udara di dalam cooling
system
• Fan salah, fan atau shroud
posisinya tidak benar
• Radiator terlalu kecil
• Kurangnya aliran udara karena
hambatan komponen engine
• Temperature disekeliling engine
terlalu panas
• Engine beroperasi pada tempat yang
tinggi
• Udara masuk terhambat
• Gas buang terhambat
• Fuel Injection Timing tidak benar
Engine Overcooling

• Low Idle terlalu lama

• Pembebanan engine terlalu
ringan
• Water Temperature Regulator
(Thermostat) rusak
Coolant bocor keluar engine

• Kebocoran pada hose

atau sambungan
• Kebocoran pada
Radiator atau Expantion
Tank
• Kebocoran pada Heater
• Kebocoran pada water
pump
• Cylinder Head Gasket
bocor
Coolant bocor dari Overflow Tube

• Pressure Cap atau Relief

Valve rusak
• Engine terlalu panas
• Expantion Tank terlalu kecil
atau pemasanganya salah
• Gasket Cylinder Head bocor
atau retak pada Cylinder
Head atau Cylinder Block
Kebocoran Coolant di dalam Engine

• Gasket Cylinder Head

bocor
• Cylinder Head retak
• Cylinder Block retak
Adanya Oli Dalam Cooling System

1. Kerusakan pada core oil

cooler
2. Kerusakan pada gasket
cylinder head
Adanya Coolant Pada Oli Pelumas

1. Oil Cooler Core rusak

2. Gasket Cylinder head rusak
3. Cylinder head rusak atau
crack
4. Cylinder block yang rusak
atau retak ( crack )
5. Seal Cylinder Liner rusak
EA-9 Error Code [144] HD 465
EA-7 Error Code [144] HD 465
EA-20 Error Code [145] HD 465
EA-21 Error Code [151] HD 465
EB-7 Error Code [E23] (overheat) HD 465
Failure code [B@BCNS] HD 785-7
Failure code [B@BCNS] HD 785-7
Failure code [B@BCNS] HD 785-7
Failure code [B@BCZK] HD 785-7
Failure code [B@BCZK] HD 785-7
Failure code [B@BCZK] HD 785-7