Chapter 2

Losses of Turbo machinery

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 2. The Losses of Turbomachines
1. Internal Losses: Losses which take place in the inner
passages of the machine and directly connected with rotor or
flow of the medium and which are adding heat to the flow
medium
2. External losses: Losses which appear outside of the inner
passages of the casing and which do not transfer the
generated heat directly into the flow medium

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 Internal Losses
• Due to the inner losses, the total energy exchange between the
rotor and the flow medium is altered.
• In the case of the working machine more energy has to be
exchanged
• In the case of the power machine less energy is exchanged
than by a machine under the same condition but without
losses.
• The losses can be :
– Specific Energy Losses
– Volume/mass-flow losses

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 A. Hydraulic Loss Zh
• Is a specific Energy Loss due to friction, separation,
contraction, diffucion, eddy formation etc. while the flow
passes through the main flow passages from entrance to
discharge flange of the machine. Hydrualic power losses can
involve : Impeller power loss – inefficiency in the impeller
design
• Leakage power loss – some flow evades the impeller
• Casing power loss –friction with casing
• In case of turbines the needed energy to overcome the
hydraulic loss Zh is taken from the available spec. energy Y.
 Nm 
Yblade  Y  Z h  
 kg 
• In case of working machines, the impeller has to transfer in
addition to the spec. energy Y a spec. energy Zh
 Nm 
Yblade  Y  Z h  
 kg 
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 Hydraulic losses

Recirculation Losses

Recirculation

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 B. Disc Friction Loss Zr

• The surface of the rotor which does not form the main flow
passage is surrounded by a fluid medium
• While the rotor rotates, a friction is generated between this
rotor surface and its surrounding fluid medium. The needed
power to overcome this friction can be written as:
N r  VZ r

Where: Zr = disc friction spec. energy loss and is involved with

ρV

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 C. Return-Flow Loss Za
• A return flow of already energy loaded medium may be noted
in pumps. Especially by those of the axial-flow type.
N a  VZ a

Where Za = the spec. energy loss

involved and related to ρV.

 Na is very small for the design point and, thus it is normally

neglected. But it may increase greatly when discharge Vx is less
than the design point discharge V.

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 D. Leakage Loss ΔV (Loss of Volume or mass-flow)

• Due to possible leakage, the volume V passing through the

pressure flange of the machine differs from the volume V’ passing
through the rotor vane channels.
• If ΔV is the total leakage , the volume flowing through the rotor
channels is:
V '  V  V

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 Internal Power
• Accounting for all internal losses, the power transferred
between the rotor and the flow is defined as:
N i   V  V Yblade   N r  N a   VYi

• Where Yi is internal specific work defined as:

Ni  V 
Yi   1  Yblade   Z r  Z a 
V  V 
• The change of the specific energy of the flow and the rotor is
shown in the following sankey diagram.

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 External Losses
• All external losses due to friction in the bearings, sealings and
due to fluid friction at the outside rotating surfaces of the
machine can be counted together as a power loss:
• External losses also include losses from auxiliary equipments
(oil pump, bearing lubrication speed regulators) since they are
mostly driven directly by the shaft of the turbomachine
• The coupling power N which considers all internal and
external losses is :

N  N i  N m   V  V  Yblade   N r  N a  N m 

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 Horsepower
• The hydraulic horsepower is the energy transmitted to the
fluids by the pump.
• The break horsepower is the energy required by the pump shaft
to turn. Some of this energy is dissipated inside the pump.
• The ratio between the hydraulic horsepower and the break
horsepower is the pump hydraulic efficiency.

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 Sankey diagram
• For working Machines

• For Power Machines

Fluid in

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 The Efficiency of the Turbomachine

• Definition of Efficiency: energy output power output

 
energy input power input

• Different efficiencies can be defined considering different

losses: 1 1
 Y   Y 
A. Hydraulic Efficiency :  h      
 Yblade   Y  Zh 

 Hydraulic efficiency cannot be measured directly by test because

Nr and Na are also involved in the flow through and around the
rotor.

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 The Efficiency of the Turbomachine
1 1
Y   VY 
 i      
B. Internal Efficiency:  Yi   Ni 

 Considers all internal losses including the hydraulic losses.

 For steam or a gas turbines the velocity and geodetic energy
can be neglected:
 the internal efficiency can be determined by measuring
temperatures or enthalpies

t ad TD'  TS iad iD'  iS

compressio n i    
t TD  TS i i D  iS
t ad TD  TS iad iD  iS
exp ansion i    
t TD  TS'
i iD  iS'
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 The Efficiency of the Turbomachine
1 1
C. Mechanical Efficiency : N 
m   i 

 
Ni 

 N   Ni  N m 

 The mechanical efficiency considers only the external losses.

D. Overall Efficiency: (Often referred to as ‘efficiency’):
For working machines :
VY VY N i
    i m
N Ni N
For power machines :
N Ni N
    i m
VY VY N i

 The overall efficiency which includes all internal and external

losses can be determined by test.

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