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Radiographic Testing.
Radiographic Testing.
TESTING.
PRESENTATION : –
KRISHNAMOORTHI. V
BASIC PRINCIPLE.
• DIFFERENCIAL ABSORPTION OF
PENETRATING RADIATION.
PURPOSE.
• Permanent record.
• Both surface & sub-surface defect can be
inspected.
• Both metal & non metal can be inspected.
• Location of defect can be found.
• Depth of defect can be find by parallax
method.
DIS-ADVANTAGES.
• Radiation hazard.
• Permission required from government for
using RT.
• Special safety equipment required for
working in RT.
• Initial cost & maintenance cost is high.
• Except parallax method depth cannot be
find.
ATOMIC PHYSICS.
MATTER :
It is a invisible particle.
2. NUCEAR FUSION :-
ROENTGEN : -
The energy required to ionize 1
cm³ (cubic cm) of air or energy required to
ionize 2803 million pairs of air.
ACTIVATION.
The process by which neutrons bombard
stable atoms to make them radioactive.
ATTENUATION : -
The reduction of radiation quantity
upon passage of radiation through matter,
resulting from all types of interaction with
this matter.
HALF LIFE.
A. ELECTRON : -
B. ACCELERATING MEDIA : -
C. TARGET : -
CLASSIFICATION OF X – RAYS : -
1. CHARACTERISTIC (OR) MONOCHROMATIC
X - RAYS : All X- rays have same wavelength ( 1
st orbit electrons)
Mg = F × T / SOD.
Mg = Geometrical unsharpness.
F = Focus spot (3 - 4) mm.
T = Material thickness.
SOD = Source to object distance.
SFD = Source to film distance.
OFD = Object to film distance.
OT = Object thickness.
RECOMMENDED µg VALUES AS
PER ASME SEC. V.
MARERIAL THICK. UNSHARPNESS.
Mg = F × T / SOD.
Mg = 0.02”
0.02 = 3 × 50 / SOD
= 3 × 50 / 0.508 = 295.27mm.
Ex.2. : - Calculate the SOD for 78
mm thickness plate.
• Mg = F × T / SOD.
F=3, T = 78. 1” inch = 25.4 mm
:. 78/25.4 = 3 inch
:. 3” = 0.04” ( unsharpness)
:. Mg = 0.04” × 25.4 mm
:. Mg = 1.016 mm.
Mg = 3× 78 / SOD
0.762 = 3× 78 / 1.016 = 230.3 mm.
SOD = 230.3 mm.
Example 3.
• Calculate the SOD for 150 mm thickness steel plate.
Mg = f × t / sod.
Given data. : -
f=3
t = 150 mg = 3 × 150 / sod
1” = 25.4 mm
:. 150 / 25.4 = 5.90”
:. 5.90” = 0.07”( unsharpness)
:. Mg = 0.07” = 1.778.
1.778 = 3 × 150 / sod
Sod = 450 / 1.778 = 253.09 mm.
Ans. : - SOD = 253.09 mm.
Half value layer thickness & tenth
value thickness.
The thickness of the material, usually called
absorber.
Example : - steel, Deflated uranium etc.
Needed to reduced to intensity of radiation to
half its initial value is known as the “Half value
layer thickness.”
EXAMPLE :
One HVT of any material reduces the
intensity to half of the original intensity.
Two HVT reduces the intensity to ½ to ½
= (½)² i.e. ¼ th of the original intensity.
HVT & TVT values for X- rays and
γ – Radiations.
Material (values are
all in centimeters )
Radioisoto Concrete Steel Lead Uranium
pe HVT TVT HVT TVT HVT TVT HVT TVT
Iridium 1.4 4.6 1.25 4.0 0.48 1.60 0.31 1.0
-192
1. FAST FILM : -
2. MEDIUM FILM : -
3. SLOW FILM : -
1. FAST FILM.
sensitivity is medium.
SLOW FILM.
DEVLOPING : -
To convert the latent image
in to visible image film is taken under
developing process.
LATENT IMAGE.
UNCLEARED FILM.
VISIBLE IMAGE.
2. STOP BATH :-
3. FIXATION :-
4. WATER WASH :-
5. DRYING :-
DEVLOPING SOLUTION
Creation of the visible image by using
developer.
REMOVER : -
It remove protective layer from
the film.
REDUCER.
Temperature – 18 - 22ºc.
2. FABRICATION PROCESS : -
Edge preparation.
Foundry technique.
Mould preparation.
TECHNIQUES.
1. SINGALE WALL SINGLE IMAGE : -(Penoromic shot).
Total job has to cover and radiography can be taken at
a single time.
source should be in center.
Film kept out side the total weld area.
if the center is not accessible or pipe dia is small the
source can be off the & the exposure can be taken.
This technique is more sensitive for detecting root
defect.
The area accessible interpretation will be small and the
entire weld is covered by taking exposure.
Penentrameter minimum 3 can be used each 120º.
2. DOUBLE WALL SINGLE
IMAGE. (Touching method)
If there is no access to the inner side of the pipe
to keep either the film or the source this
technique may be adopted.
Source should be touch to the weld job.
This is mostly suitable for the piper of diameter
less than 3” inch.
Source should be kept on the pipe or away from
the pipe depending on the pipe diameter.
Penentrameter should be film side or between
film & job.
Sfd required and accessibility .
3.DOUBLE WALL DOUBLE IMAGE
1. SUPER INPOSE : -
In this method top image will create bottom &
bottom image will create top.
Minimum 3 exposure at 120º can be taken.
2. ELIPTICAL : -
Image will form elliptical shape.
Minimum 2 exposure at 90º can be taken.
DWDI.
This technique is adopted for smaller size
pipes of diameter up to 3” inch .
The source is kept at one angle with
respect to the weld so has to avoid over
lap of the top & bottom weld.
Generally 10º - 12º offset angle is given for
the exposures.
Two exposures are taken by rotating the
pipe through 90º.
4. LATTITUDE.