ROOF WATER

PROOFING SYSTEM
DFCU – HRRL PROJECT, RAJASTHAN
REFERENCE DOCUMENTS

• EIL SPECIFICATION B224-125-81-41-SP-7207

• B224-EPCC07-LT-125-CN-QD-C-JP-022
• B224-EPCC07-LT-125-CN-QD-C-ITP-023
• STD drawing 7-75-0068
• ASTM D7425
• IS 12432 (Part 3)
ROOF WATER PROOFING SYSTEM

1. Polyurethane Primer 5
4
3
2. Sprayed Polyurethane Foam insulation 2
1

3. Polyurethane water proofing coating

CONCRETE SLAB
4. Geo-textile membrane
5. Plain Cement Concrete (PCC) top layer
MATERIAL

• Polyurethane Primer – Shall be compatible with Water proofing system.

• Polyurethane Foam Insulation – Type 1 foam as per ASTM D7425. Shall be CFC or HCFC.
Min. 40mm thick machine applied. Properties as per EIL Spec.
• Polyurethane Water Proofing Coating – Single Compound viscous liquid. Properties as per EIL
Spec.
• Geotextile membrane shall be 150 GSM.
• PCC ( 1 cement : 2 Coarse sand : 4 Stone aggregate 20mm size by volume)
• 24 G wire netting
SURFACE PREPARATION

• Approved applicator shall be assigned for the job.

• Completion of all pedestals and structures on the roof shall be ensured to avoid and damage
of system
• Any pipes or openings / protrusions needed on roof shall be provided before surface
preparation.
• Cleaning shall be done. Finished Surface shall be dry.
• Continuous angular filling / coving of minimum 75 mm x 75 mm with cement sand mortar
(1:3) at junction of horizontal and vertical surfaces.
APPLICATION / INSTALLATION

• Polyurethane primer shall be applied 6 – 8 Sq.m/Lit.

• Polyurethane foam shall be spray applied to thickness of 40mm. Surface temperature
shall be 150C to 500C and applied in 12mm passes. Overall tolerance of thickness is -
3mm to +10 mm.
• Elastomeric single component polyurethane water proofing coating shall be 1.5 mm
DFT. Scrim cloth shall be applied in between layers at places where there is change in
surface profile and near openings.
• The coating shall be properly cured and followed by water ponding for leak test.
APPLICATION / INSTALLATION

• Geo-Textile membrane of 150 GSM as a separation layer between PCC and water
proofing membrane.
• PCC of minimum 50mm thick shall be laid in panels 2.5m x 2.5m with 24 G wire
netting.
• PCC angular fillet/coving of 75mm x 75mm size shall be provided at junction of
horizontal and vertical surfaces.
• Joints of panel shall be raked out neatly 10mm x 10mm ‘V’ groove and filled with
polyurethane Water proofing.
APPLICATION / INSTALLATION

• On vertical surfaces
• Foam Insulation is not required. Primer application followed by water proofing coating shall be
done.
• Sand shall be sprinkled when coating is tacky.
• 12mm cement plaster (1 cement : 4 Sand with polypropylene fibers @ 125 gms per bag of
cement or as recommended by mfg.)

• In Concrete Gutters
• In horizontal surface of gutters shall comprise of primer, water proofing coating, Geotextile,
PCC.
TESTING & WARRANTY

• Stage 1 : After Polyurethane water proof coating – water ponding test shall be carried
out for 72 hours in panels 2 m x 2 m.
• Stage 2 : After PCC layer curing is complete, water ponding test shall be carried out for
a minimum of 72 hours. Roof water drainage shall also be checked during this stage.
• Any leaks shall be rectified and tested.
• Warranty of minimum 10 years shall be provided for leak proof or any other damage.
• Any leakage, damage, defect within warranty period shall be rectified by the contractor.
THANK YOU