Application Of IoT In Data

Collection From Production

Process & Resources
 Presented By:

01 Neeraj Das ( 2020CC11 )

02 Nishant Srivastava ( 2020CC12 )

03 Poonam Singh Jeena ( 2020CC13 )

04 Prince Raj ( 2020CC15 )

05 Ravi Kumar( 2020CC16 )

DATA COLLECTION
Table of content:
Introduction and • Importance of data collection and resource monitoring
• IoT definition
overview • IoT technologies

• Data Evolution
Needs for data • Data collection process

Collection • Technologies used in data collection

• 5 Modules of data Collection

Dimensions Of data • Dimension 1. Visibility into shop floor and field operations
• Dimension 2. Visibility into the manufacturing supply chain
collection utility • Dimension 3. Visibility into remote and outsourced operations

• Challenges in Data collection

Challenges and Case • Case study
• Conclusion
Study • References
Why has real time data collection &
resource monitoring for production
processes become so important ?

Data collection is a key component of the modern manufacturing process.

 Monitor and control costs.
 Ensures the smooth operation of the plant.
 Operations managers are able to view, analyze and act upon time-
sensitive information with greater speed and accuracy, making the
manufacturer more responsive
 Up-to-date inventory levels that can prevent an out-of-stock situation
Data Collection Requirement

https://www.qualitymag.com/articles/95082
 Improves the accuracy and speed of data collection.
 Collect process data that may be critical to your quality
standards.
 Enables us to identify the real reasons for lost
productivity.
 Easier management of multiple job tasks
 Generating more accurate reporting data
 Better control of labor costs
 Reduction in errors
 Improve product quality
 Increased customer responsiveness
 Increase safety, ecurity and efficiency
 What is IoT ?

The Internet of Things (IoT) is the global network of

interrelated physical devices such as sensors, actuators, smart
applications, objects, computing devices, mechanical machines, and
people that are becoming an essential part of the internet and are
able to collect and transfer data over a wireless network without
human intervention.

https://www.biz4intellia.com/blog/7-layers-of-iot-what-makes-an-iot-solution-
comprehensive/
 IoT Technologies
Enabling technologies (e.g., cloud computing, virtual reality, IPv6, ambient intelligence)
contributing to the rapid development and implementation of IoT systems.

3 Key Technologies:
 Cloud computing
 Virtual Reality (VR) or Augmented Reality (AR)
 Big data Analytics
Future evolution of IoT devices

(http://creativecommons.org/licenses/by/4.0/)
Needs of data Collection with Data Evolution

Evolution of Data in Manufacturing

www.elsevier.com/locate/jmansys
 Prior to the First Industrial Revolution:
 data generated- human experience
 data could be easily lost
 production and quality control impossible to achieve
 Machine age:
 larger quantity of manufacturing data was analyzed
 scientific methods used
 still handled manually
 utilization rate of manufacturing data remained relatively low
 Information age:
 stored in computer systems and managed by information systems
 efficiency of data analysis was significantly enhance
 use of computational models
 results still need to be interpreted by human operators in order to make decisions.
 Big data Age:
 new technological advances like IoT and cloud computing
 multi-source, heterogeneous data generated through-out the product
lifecycle

With the massive data readily available the opportunities:

 Data Management
 Information Processing
 Decision Making

The decreasing cost of sensors and

the increasing progress of
computational capabilities have also
made the Internet of Things (IoT)
based data collection ubiquitous,
widely accessible, and scalable.
How Does IoT Data Collection Work?
Data from different sources is collected via:
 Sensors:
Built-in sensors- measure, monitor, and report the
ongoing operational status of manufacturing
equipment and products, such as temperature,
pressure, and vibration.
 RFID (radio frequency identification) and other
sensing devices
automatic identification, tracking, and management
of a large number of workpieces, as well as the
materials necessary for production
Making it possible to monitor equipment and product
health in real time.
 Data collection through smart terminals (e.g.,
devices like PCs, phones, laptops, and tablets).
https://encrypted-tbn0.gstatic.com/images?q=tbn:ANd9GcTRlDpryJxXZDqrApgGsd6ziqq4Gx7mnMzSRw&usqp=CAU
The key technologies:

1.)RFID

2.)Wireless sensor networks (WSN)

3.)Mobile computing

https://comparesoft.com/assets-tracking-software/what-is-assets-tracking/
Framework of IoT based industrial data management system

(http://creativecommons.org/licenses/by/4.0/).
FIVE MODULES OF DATA
COLLECTION
 Data capture: Acquires the raw data from various
sensors. This module supports diverse data
sources and performs several processes
simultaneously.
 Data filtering: Less important and out of context
data is discarded.
 Metadata creation: Some important metadata
objects are obtained, like data type, measuring
units, time stamp, and geolocation.
 Communication interface: Various types of data
are translated into a single format so that system
can understand.
Data collection Modules
 Time series compaction: Collected data is
organized into diverse groups and sorted these
groups according to the certain time windows.

(http://creativecommons.org/licenses/by/4.0/).
 IoT Data -extraction to analysis(different layers)

 Physical layer
 Device Layer
 Communication layer
 IT Edge Layer or middleware layer
 Database layer or Event processing layer
 Application management layer

(http://creativecommons.org/licenses/by/4.0/).
Three main dimensions of the digital
transformation:

 Dimension 1. Visibility into shop floor and field operations

 Dimension 2. Visibility into the manufacturing supply chain

 Dimension 3. Visibility into remote and outsourced operations

Dimension1.

Visibility into shop floor and field operations

 Monitoring equipment utilization

https://link.springer.com/article/10.1007/s40860-019-00077-y
 Product quality control based on condition monitoring

https://link.springer.com/article/10.1007/s40860-019-00077-y
 Monitoring safety

https://link.springer.com/article/10.1007/s40860-019-00077-y
Dimension 2.

Visibility across the manufacturing supply chain

https://link.springer.com/article/10.1007/s40860-019-00077-y
Dimension 3.

Visibility into remote and outsourced operations

https://link.springer.com/article/10.1007/s40860-019-00077-y
 Challenges in IoT Data Collection
Here are the main challenges with IoT data collection are facing when
it comes to collecting and processing IoT data:

 Huge data volumes to sort through

 Compatibility with existing systems
 Security
 Streamlining challenges
 Case study
In this section, we use a logistics delivery
scenario as an illustrative example to show
how the framework works. Steps and the
procedure involved in the logistics delivery
scenario are as follows:

1. Storing Logistics Data

2. Data Resource Configuration and Storage
3. Information storage and configuration based on tenants
4. Accessing Logistics Data

Fig. : Data distribution over data storage framework

Fig.: Processing of storing logistics data
A small set of case studies
Conclusion:

 The Industrial IoT is a complex topic that includes aspects of information

technology, operation technology, statistics, and engineering. three areas of
research including architectures and frameworks, communication protocols
and data management techniques are explored in detail.
 We presented various enabling technologies related to IIoT data collection
and had discussed the various methods and ways to collect data. The different
technologies used for collection of data in the industries.
 Apart from that we discussed the case study to thoroughly understand the
importance of data collection in boosting the performance of a industrial unit.
References
 https://link.springer.com/article/10.1007/s40860-019-00077-y
 Tao F, Qi Q. New IT driven service-oriented smart manufacturing:
framework and characteristics. IEEE Trans Syst Man Cybern Syst
2017, http://dx.doi.org/10.1109/TSMC.2017.2723764.
 https://www.researchgate.net/publication/330408457
DOI: 10.1080/24725854.2018.1555383
 www.elsevier.com/locate/jmansys
 www.mdpi.com/journal/jsan
doi:10.3390/jsan8020025
 https://www.digiteum.com/iot-data-collection/
THANK YOU !!!