Presentation on Energy Conservation 2019

Presented By
Energy Management & Audit Department
Masood Textile Mills Ltd.

Metering Precise Identify Taking action Tracking the

Energy Calculations opportunity to to save progress &
Consumption save energy energy ongoing
Improvement
Before
Before After Future
After Every where we were
using old fashioned
lighting sources.
Now we are replacing
light sources with
LED technology.
Soon we will achieve
our 100% in all areas.

Future Inside
territory
the
we
mills
were
We are replacing all
To replace every
single old light source
with LED technology.
400W light source
using 400W Flood with 100 W LED’s and
lights of both mercury To save energy by
Before Energy Management starting our journey to
availing latest
and sodium type. In save energy with
Department no one some areas we were technology in all
practice “how to save efficient output. Also
using huge quantity areas from machines
we are replacing
energy with efficient of fluorescent tube fluorescent tube rods
running to controlling.
output.” rods too. & energy savers with
LED technology to
In office areas we save energy.
were using
fluorescent tube rods In Office areas
& energy savers. replacing with 18W to
40W LED light
In Outside & sources.
boundary we were
using all type of old
lighting sources. One by one we are
upgrading our motor
All high & medium controlling methods
capacity motors were through VFD’s.
running with star
delta or DOL method.
 Before
Lighting  Sodium Flood Light
Flood Light  Watt: 400 W

Quantity: 1202
Running Time: 16 Hrs.
Energy Consumption of Single Unit
Per Day: 400*16 = 6400/1000 = 6.4 KWh
Per Month: 6.4*30 = 192 KWh
Per Year: 192*12 = 2304 KWh
Total
2304*1202 = 2769408 KWh = 2769.408 MWh

After
 LED Flood Light
 Watt: 100 W

Quantity: 1152
Running Time: 16 Hrs.
Energy Consumption of Single Unit
Per Day: 100*16 = 1600/1000 = 1.6 KWh
Per Month: 1.6*30 = 48 KWh
Per Year: 48*12 = 576 KWh
Total
576*1152 = 663552 KWh = 663.552 MWh
 Before
Lighting  Fluorescent Tube Light
Tube Light 36 W  Watt: 36 W

Quantity: 9431
Running Time: 16 Hrs.
Energy Consumption of Single Unit
Per Day: 36*16 = 576/1000 = 0.576 KWh
Per Month: 0.576*30 = 17.28 KWh
Per Year: 17.28*12 = 207.36 KWh
Total
207.36*9431 = 1955612.16 KWh = 1955.61
MWh

After
 LED Tube Light
 Watt: 18 W

Quantity: 8510
Running Time: 16 Hrs.
Energy Consumption of Single Unit
Per Day: 18*16 = 288/1000 = 0.288 KWh
Per Month: 0.288*30 = 8.64 KWh
Per Year: 8.64*12 = 103.68 KWh
Total
103.68*8510 = 882316.8 KWh = 882.32 MWh
 Before
Lighting  Fluorescent Tube Light
Tube Light 18 W  Watt: 18 W

Quantity: 4593
Running Time: 16 Hrs.
Energy Consumption of Single Unit
Per Day: 18*16 = 288/1000 = 0.288 KWh
Per Month: 0.288*30 = 8.64 KWh
Per Year: 17.28*12 = 103.68 KWh
Total
103.68*4593 = 476202.24 KWh = 476.20 MWh

After
 LED Tube Light
 Watt: 9 W

Quantity: 955
Running Time: 16 Hrs.
Energy Consumption of Single Unit
Per Day: 9*16 = 144/1000 = 0.144 KWh
Per Month: 0.144*30 = 4.32 KWh
Per Year: 4.32*12 = 51.84 KWh
Total
51.84*955 = 49507.2 KWh = 49.51 MWh
 Before
Lighting  Energy Saver
Others  Watt: 85 W

Quantity: 1127
Running Time: 16 Hrs.
Energy Consumption of Single Unit
Per Day: 85*16 = 1360/1000 = 1.36 KWh
Per Month: 1.36*30 = 40.8 KWh
Per Year: 17.28*12 = 489.6 KWh
Total
489.6*1127 = 551779.2 KWh = 551.78 MWh

After

 LED Ceiling Light

 Watt: 40 W

Quantity: 313
Running Time: 16 Hrs.
Energy Consumption of Single Unit
Per Day: 40*16 = 640/1000 = 0.64 KWh
Per Month: 0.64*30 = 19.2 KWh
Per Year: 19.2*12 = 230.4 KWh
Total
230.4*313 = 72115.2 KWh = 72.12 MWh
 LED
Savings Per Annum Item
Old Load
(MWh)
Load
Saving Load
(MWh)
(MWh)
Flood
Lighting Light
Tube
2769.41 663.55 1990.66

Light 1955.61 882.32 882.31

Energy Management Department 36W
is still working to replace every Tube
single lighting source with LED Light 476.20 49.51 49.5
18W
technology. We hope we will
Others 551.78 72.12 111.13
reach our target soon.
Total 5753 1668 3034

WAPDA KWh Rate Approx.: PKR/ - 10.56

Total Savings Rs. : 32039040
Gas KWh Rate Approx.: PKR/ - 9.24
Total Savings Rs. : 28034160
Achievements

Lighting Quantity Detail

Remaining; 5423
Total
Total; 16353 Replaced
Replaced; 10930 Remaining
Motors Before

Division No - 1  Star Delta / DOL

Compressor No - 2  Rating of Compressor: 199.1 KW

Running Time: 16 Hrs.

Energy Consumption
Per Day: 3186 KWh
Per Month: 3186*30 = 95580 KWh
Per Year: 95580*12 = 1146.96 MWh

After

 VFD
 Rating of VFD: 200 KW

Running Time: 16 Hrs.

Energy Consumption
Per Day: 2258 KWh
Per Month: 2258*30 = 67745 KWh
Per Year: 67745*12 = 812.94 MWh
Motors Before

Division No - 1  Star Delta / DOL

Compressor No - 3  Rating of Compressor: 199.1 KW

Running Time: 16 Hrs.

Energy Consumption
Per Day: 3186 KWh
Per Month: 3186*30 = 95580 KWh
Per Year: 95580*12 = 1146.96 MWh

After

 VFD
 Rating of VFD: 200 KW

Running Time: 16 Hrs.

Energy Consumption
Per Day: 2258 KWh
Per Month: 2258*30 = 67745 KWh
Per Year: 67745*12 = 812.94 MWh
Motors Before

Division No - 1  Star Delta / DOL

Compressor No - 4  Rating of Compressor: 160 KW

Running Time: 16 Hrs.

Energy Consumption
Per Day: 2560 KWh
Per Month: 2560*30 = 76800 KWh
Per Year: *12 = 921.60 MWh

After

 VFD
 Rating of VFD: 250 KW

Running Time: 16 Hrs.

Energy Consumption
Per Day: 2190 KWh
Per Month: 2190*30 = 65700 KWh
Per Year: 65700*12 = 788.4 MWh
 Before
Motors
 Star Delta / DOL
Beacon Impex
 Rating of Motor: 55 KW
Card Filter - 2
 Frequency: 50 HZ
Running Time: 24 Hrs.
Energy Consumption
Per Day: 1002 KWh
Per Month: 1002*30 = 30062 KWh
Per Year: 30062*12 = 360.74 MWh

After

 VFD
 Rating of VFD: 75 KW
 Running Frequency: 42 - 45 HZ

Running Time: 24 Hrs.

Energy Consumption
Per Day: 608.18 KWh
Per Month: 608.18*30 = 18245.4 KWh
Per Year: 18245.4*12 = 218.95 MWh
 Star/ VFD
Savings Per Annum Item Delta Load
Saving Load
(MWh)
(MWh) (MWh)

Comp-2 1146.96 812.94 334

Motors Comp-3 1146.96 812.94 334
Comp-4 921.60 788.4 133
The department is still working to
Card
replace medium & high rating 360.74 218.95 142
Filter
motors’ running method from
Total 3576.26 2633.23 943
start/delta to VFD. We hope we will
reach our target soon.

WAPDA KWh Rate Approx.: PKR/ - 10.56

Total Savings Rs. : 9958080
Gas KWh Rate Approx.: PKR/ - 9.24
Total Savings Rs. : 8713320
Achievements

Motors Load Comparison (MWh)

Savings; 943
Previous
Previous; 3576.26 Current
Current; 2633.23 Savings