TJ8300 / TJ8500

Engineer Training

Electrical Cabinet (EC)

Electrical Cabinet (EC)

TJ8300 / TJ8500
General Description
Engineer Training

 The electrical cabinet is located inside the electronics cabinet.

 The electrical cabinet (structure) is comprised of the base and
the panel door.
 It receives the main power supply line from the machine –
3X230VAC + Natural + GND – (max.) total of 63A (per phase).
 The electrical cabinet is responsible for the following functions:
 PDU – power distribution to all components in the machine
 Operation of drum heating
 Operations of pumps (vacuum and evacuation)
 Protections (overheat and under speed)
Confidential Electrical Cabinet (EC) 2
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Structure
Engineer Training

Panel

Base

Confidential Electrical Cabinet (EC) 3

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Inputs
Engineer Training

Power and auxiliary inputs are located at the bottom of the

Electrical cabinet.

Input of main power line Input of UPS Auxiliary

3x230VAC+N+GND outputs
63A Max (per phase)

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TJ8300 / TJ8500
Power Distribution
Engineer Training

CN1

Stabilizer and protection from spikes

lightning T1-12VAC Transformer for
Main contactor 63A emergency switches
and noise reducer (up to 20DB)

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Power Distribution (Cont.)
Engineer Training

S2-Earth leakage current breaker S3-UPS breaker

S1-Main circuit breaker (4 pole) S5-Drum heating breaker

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Power Distribution (Cont.)
Engineer Training

Up to machine 74

OL1 - OL2 - Hot air OL3 -

CN5 -
CN6 - HA CN7 - Vacuum fans Evacuation
Vacuum
fan Evacuation blower overload blower overload
blower
contactor blower overload relay relay
contactor
contactor relay (up to 1.6A) (up to 1.6A)
(up to 6.3A)

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Power Distribution (Cont.)
Engineer Training

From machine 75

CN5 - CN6 - HA OL1- OL2 - Hot

Vacuum fan Vacuum air fans
blower contactor blower overload
contactor overload relay (up to
relay (up to 1.6A)
6.3A)

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Power Distribution (Cont.)
Engineer Training

Up to machine 74

PH1 – Phase relay.

Green and orange light
indicate the right phase order.
If the phase order is wrong,
the pumps will not work.

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Power Distribution (Cont.)
Engineer Training

S8-Breaker of Auxiliary 1 (J15).

S9-Breaker of Auxiliary 2 (J14).
S6-Breaker of Supply unit,
computer and peripherals. S11-Output power to J11
S12-output power to J12
S7-Transformer Breaker.

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Electrical Cabinet Panel
Engineer Training

The panel includes:

 Drum heat controller board

 Receives the requested temperature from the computer and
heats the drum with a combination of IR and hot air fans.
 Receives feedback of the real drum temperature measured
by the IR sensors.

 Controls for two under speed protection

(Tahco generator and under speed sensor).

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Electrical Cabinet Panel (Cont.)
Engineer Training

 Controls for two separate overheat protections

 Temperature readings from two IR sensors under the drum
are compared to the preset value in two separate voltage
relays.
 If the potentiometer on the voltage relay is set to 1, the
overheat message appears when the relevant IR sensor
reads more then 100ºC.

 Dryer enable
 HA fans and IR controls, control operations of all pumps.

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Door Panel (Cont.)
Engineer Training

Confidential Electrical Cabinet (EC) 13

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Door Panel
Engineer Training

 Voltage relay I – sets the

potentiometer to 1 (max)
displays the overheat 1
message at 100ºC .

 Voltage relay II – sets the

potentiometer to 1 (max)
displays the overheat 1
message at 100ºC.

 Normally, both units are set to 0.8, which means that the
overheat is set to 80ºC.

Confidential Electrical Cabinet (EC) 14

TJ8300 / TJ8500 Controller Board
Engineer Training (Drum Heat Controller)

Confidential Electrical Cabinet (EC) 15

TJ8300 / TJ8500 Controller Board
Engineer Training (Drum Heat Controller) – Cont.

CN3-IR heaters
CN2-UPS contactor contactor

Confidential Electrical Cabinet (EC) 16

TJ8300 / TJ8500 Controller Board
Engineer Training (Drum Heat Controller) – Cont.

F7, F8-IR heaters fuses (50A)

Confidential Electrical Cabinet (EC) 17

TJ8300 / TJ8500 Controller Board
Engineer Training (Drum Heat Controller) – Cont.

U3-24VDC Supply unit for the heating controller

Confidential Electrical Cabinet (EC) 18

TJ8300 / TJ8500 Controller Board
Engineer Training (Drum Heat Controller) – Cont.

Fuses for lamps and controls S15-Heat control breaker

S13-Breaker of IR units

Confidential Electrical Cabinet (EC) 19

TJ8300 / TJ8500 Controller Board
Engineer Training (Drum Heat Controller) – Cont.

1 – Solid state relay (SSR) unit for IR I heater control

2 – Solid state relay (SSR) unit for IR II heater control

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Indication Lights
Engineer Training

 L1, L2, L3 – indicates power phases input.

 UPS – Indicates UPS power input

(external source for computers only).

 ON – Lights up after machine initiates

(like in the traffic light indicator).

 VAC – Indicates when the vacuum pump is working.

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Indication Lights (Cont.)
Engineer Training

 HA – Indicates when the HA fans are working.

 EV - Indicates when the evacuation pump is working.

 EM SWITCH – Lights up as long as the emergency switches are

not pressed.

 MAIN/UPS switch selector – Manually switches between UPS

and Main Power.

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Indication Lights (Cont.)
Engineer Training

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Panel Door Indication Lights
Engineer Training

 OV1 – first protection for Over heat

(Reading temp’ from first IR sensor)

 OV2 – second protection for Over heat

(Reading temp’ from second IR sensor)

 Tacho speed – first protection for drum under speed from the
Tahco generator on the drum motor

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Panel Door Indication Lights (Cont.)
Engineer Training

 PROX speed – second protection for drum under speed,

monitoring the drum movement by the under speed sensor

 24VDC, 24VAC – indicates lights of controls

 Enable – dryer enabled signal

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Panel Door Indication Lights (Cont.)
Engineer Training

 HA control indication light

 IR control indication light

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TJ8300 / TJ8500 Electrical Cabinet Components
Engineer Training

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