4.SMMS-7 and MiNi SMMS-7 - Installation

SMMS-7 and MiNi SMMS-7
Installation Highlights
Toshiba Carrier Corporation

Scope of Disclosure Distributions
Global Business Division Owner Toshiba Carrier Corporation
December 13, 2017
© 2017 Toshiba Carrier Corporation
SMMS-7 Installation
Flow of installation work (1)
Outdoor unit, Indoor unit installation
Refrigerant pipe installation
Insulation work
Drain pipe installation
Control wire installation
2 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

SMMS-7 Installation
Flow of installation work (2)
Power wire installation
Gas-Leak test (Air purge)
Addition of refrigerant
Address setting
Test Operation

CONTENTS
1. Outdoor unit installation

2. Outdoor unit piping
3. Indoor unit piping
4. Insulation work
5. Drain piping
6. Electrical work
7. Leak test
8. Vacuum drying
9. Addition of refrigerant
10. Address setting

Outdoor unit installation
1. Outdoor unit carring - in

2. Installation of outdoor unit
2-1. Installation space and arrangement
12-2.Higher energy efficiency
Base for installation
2-3. Collective installation

Outdoor unit carring - in
Handle the outdoor unit carefully, observing the following items.
CORRECT
CORRECT

Installation space
Leave space necessary for running, installation and servicing.
Air discharge
Air intake
Air intake
Outdoor unit top view Air intake Air intake
10mm or more

Installation space and arrangement
B
Through hole (15 x 20 long hole)
Model A B
SMMS-7 (8/10/12/14HP) 700 755
SMMS-7 (16/18/20HP) 920 755
SMMS-7 (22/24HP) 1310 755
Note : Anchor bolts are same as SMMS-e. (M12, 4positions/unit)

Rubber vibration insulator
NO GOOD
NO GOOD
Set height of stool by
500 mm or more

Liquid piping
Gas piping

When attaching a Y-shaped branch unit for the gas side, attach it level with the
ground (Be sure not to exceed ±15 degrees.). Regarding a T-shape branch joints
for the liquid side, there is no restriction for its angle.
When drawing pipes downward

NOT PROFESSIONAL INSTALLATION

Collective installation
When outer wall is shorter than outdoor units

500mm or
more

Collective installation
When outer wall is taller than outdoor units
1) When vent is installed
Intake velocity Vs through the vent =< 1.5m/s

Height of duct : HD = H - h

When outer wall is taller than outdoor units
2) When vent cannot be installed

500mm or
more
20mm or more
Install the base that is 500 to 1000 mm high

Height of duct : HD = H – h’

Floor by floor installation
200mm 200mm 500mm 600mm

or more or more or more or more
20mm
or more
Intake velocity Vs through vent =< 1.5m/s

Air discharge velocity VD through vent : 4 to 5 or less m/s

Connection of refrigerant pipe
Drawing out Forward Drawing out Downward
As shown in the illustration on the right, the hooks are at the

right and left sides of the front panel. Lift up and remove the
front panel.

Outdoor unit piping
Ball Valve of gas side
Packed Valve Ball Valve
Packed Valve of liquid side

(8/10/12HP)
Ball Valve of liquid side
(14/16/18/20/22/24HP)
Wrap the ball valve in a wet cloth to keep it

cool and prevent the heat from the torch from
damaging it when connecting the pipe to the ball
valve on the gas line.

Outdoor unit piping
Comparison of connection pipe
Liquid side (mm.) Gas side (mm.)

HP
SMMS-e SMMS-7 SMMS-e SMMS-7
08 12.7 12.7 19.1 19.1
10 12.7 12.7 22.2 22.2
12 12.7 12.7 22.2 28.6
14 15.9 15.9 28.6 28.6
16 15.9 15.9 28.6 28.6
18 15.9 15.9 28.6 28.6
20 15.9 15.9 28.6 28.6
22 19.1 19.1 28.6 28.6
24 19.1 34.9

Outdoor unit piping
Purging when brazing

• Brazing oxides create problems through:
– Clogging strainers and oil circuits etc.
– Abrasion
• Large systems have increased effects
• Avoided by effective purging with oxygen free nitrogen when brazing
2 to 4 psig

Indoor unit piping
Connection and Centering
Tapered portion
Indoor unit Pipe
Center
Brazing union
(half union) Flared portion
Flare nut
Flare nut dimensions are different from conventional ones.

Tightening the flare nut

Connecting pipe outer dia. (mm) Tightening torque (N•m)
Ø6.4 14 to 18 (1.4 to 1.8 kgf•m)
Ø9.5 32 to 42 (3.2 to 4.2 kgf•m)

Ø12.7* 50 to 62 (5.0 to 6.2 kgf•m)
Ø15.9* 68 to 82 (6.8 to 8.2 kgf•m) Torque wrench

* torque wrench required
Be sure to use two spanners !!

Refrigerant piping design for SMMS-7
Free branching system

Allowable length/height difference of refrigerant piping

Allowable length/height difference of refrigerant piping

Insulation work
Work Procedure
Refrigerant piping work
Heat insulating work except connecting section
Airtight test
Heat insulating work for connecting section

Insulation work
Material
Heat insulating polyethylene foam

(Heat insulating 120deg or more)
Insulation guidelines Type and Characteristics of Cooper Pipe with insulated Sheathing
Heat insulator (mm) Heat insulator (mm)

Cooper pipe (mm)
(Outer dia. x thickness) Outer dia. Thickness Outer dia. Thickness
6.35 x 0.8 24 8 48 20
Soft 9.52 x 0.8 27 8 51 20
Hard
Half hard 12.70 x 0.8 34 10 54 20
15.88 x 1.0 37 10 57 20
19.05 x 1.0 N/A N/A 61 20
22.22 x 1.0 N/A N/A 64 20
Hard
28.6 x 1.0 N/A N/A 68 20
Half hard
34.9 x 1.1 N/A N/A 76 20
41.3 x 1.25 N/A N/A 83 20

Insulation work
Insulation guidelines
Condensation characteristics
Temperature inside pipe 5deg

Copper pipe 15.88mm
30deg 70% , 10mm

insulation ->
happen due drop

Insulation work
When using the piping cover When not using the piping cover
Close the opening Full silicon or putty into the

with pipe cover periphery of the pipes

Insulation work
PROFESSIONAL INSTALLATION
NOT PROFESSIONAL INSTALLATION

Drain piping
Drain slope
Down
Downward slope : At least 1/100 (a drop of 1cm per meter) slope !!
FCU
Drain support
Nominal diameter Support bracket interval
Hard polyvinyl chloride pipe 25 to 40 mm Within 1.5 to 2 m
Support bracket
interval !!

Drain piping
Drain piping guidelines

Drain piping
Any undulations
Slope upwards
NOTICE
Over another pipe
The end of the drain

hose in water

Drain piping
Height of a high drain outside of the unit
Allowable height of drain-up outside of unit (Condition)
Indoor unit type Allowable height of

Position of main unit
drain-up (From drain L
drain port
port of main unit)
4-way air discharge cassette type h = 210 mm H = 640 mm 300mm or less
Compact 4-way cassette type h = 223 mm H = 627 mm 300mm or less
2-way air discharge cassette type h = 348 mm H = 160 mm 100mm or less
h = 280 mm
Concealed duct standard type H = 270 mm 100mm or less
(From unit bottom)
Slim duct type h = 163 mm H = 687 mm 300mm or less

Electrical work
Do not connect 380V - 415V power to the terminal blocks for control cables (U1, U2,
U3, U4, U5, U6, U7, U8); Otherwise, the unit may break down.
Item Specification
Wire Type 3Phase 4Line(L1,L2,L3,N)

Wire connection Star connection
50Hz
Frequency 380V – 415V (+-10%)
(+-1Hz)
&
Voltage 60Hz
380V (+-10%)
(+-1Hz)
Star connection
Select the power supply cabling of each outdoor unit from the following
specifications: Cable 5-core, in conformance with design H07 RN-F or 60245 IEC 66.

Electrical work
Power wiring for outdoor unit
Don’t connect outdoor units by crossing Connect outdoor units via the
outside of them. incorporated terminal block (L1,L2,L3,N)

Electrical work
SMMS-e SMMS-7
HP
Model Name(MMY-) MCA(A) MOCP(A) Model Name(MMY-) MCA(A) MOCA(A)
8 MAP0806* 20.5 25 MAP0807* 20 25
10 MAP1006* 21.5 25 MAP1007* 22 25
12 MAP1206* 26.1 32 MAP1207* 24 32
14 MAP1406* 31.0 40 MAP1407* 26 32
16 MAP1606* 35.8 40 MAP1607* 29 32
18 MAP1806* 40.6 63 MAP1807* 35 40
20 MAP2006* 44.9 63 MAP2007* 42 50
22 MAP2206* 49.3 63 MAP2207* 48 63
24 AP2416* 52.2 63 MAP2407* 49 63
26 AP2616* 57.1 63 AP2617* 50 64
28 AP2816* 61.9 63 AP2817* 52 64
30 AP3016* 66.8 80 AP3017* 55 64
32 AP3216* 71.6 80 AP3217* 58 64
MCA : Minimum Circuit Amps = Maximum running current
MOCP : Maximum Overcurrent Protection(Amps)

Electrical work
SMMS-e SMMS-7
HP
Model Name(MMY-) MCA(A) MOCP(A) Model Name MCA(A) MOCA(A)
34 AP3416* 76.4 80 AP3417* 64 80
36 AP3616* 80.7 100 AP3617* 70 100
38 AP3816* 85.1 100 AP3817* 77 100
40 AP4016* 89.8 100 AP4017* 84 100
42 AP4216* 94.2 125 AP4217* 78 125
44 AP4416* 98.6 125 AP4417* 81 125
46 AP4616* 102.6 125 AP4617* 87 125
48 AP4816* 107.4 125 AP4817* 94 125
50 AP5016* 112.2 125 AP5017* 97 125
52 AP5216* 116.5 125 AP5217* 103 125
54 AP5416* 120.9 125 AP5417* 110 125
56 AP5616* 125.6 160 AP5617* 113 160
58 AP5816* 130.0 160 AP5817* 119 160
60 AP6016* 134.4 160 AP6017* 126 160

Electrical work
Be sure to separate the power wire and communication wires.
Power supply
terminal block
Communication
terminal block
Close-up view of
terminal block

Electrical work
Power wiring for indoor unit
POWER SUPPLY 1N~ 50Hz 220V – 240V , 1N~ 60Hz 220V

Below 20 m 2.0 mm2
POWER SUPPLY WIRING
Below 50 m 3.5 mm2
Power supply
switch/circuit breaker or
power supply wiring/fuse
rating for indoor units
should be selected by the
accumulated total current
values of indoor units.
For power supply wiring, strictly conform to the Local Regulation in each country.

Electrical work
Control wiring
U3/U4 U3/U4 U3/U4 U3/U4 U3/U4
U1/U2
U1/U2 U5/U6 U1/U2 U5/U6 U1/U2 U5/U6 U1/U2
U1/U2 U1/U2 U1/U2 U1/U2 U1/U2 U1/U2
A/B A/B A/B A/B A/B A/B
A/B A/B A/B A/B
U1/U2 Control wiring between indoor and outdoor units Control wiring between indoor units
U3/U4 Central Control
U5/U6 Control wiring between outdoor units
A/B Remote controller

Electrical work
Control wiring
2-core with polarity wires are used for the Control wiring between indoor unit and
outdoor unit and Central controller wiring.
To prevent noise trouble, use 2-core shield wire.
The length of the communication line means the total length of the inter-unit wire length
between indoor and outdoor units added with the central control system wire length.
Communication line
Control wiring between indoor Wire size 1.25 mm2 (Up to 1000m)
unit and outdoor unit 2.00 mm2 (Up to 2000m)
Central control line Wire size 1.25 mm2 (Up to 1000m)
2.00 mm2 (Up to 2000m)
Remote Control wiring

Remote Control Wire size 0.5 mm2 - 2.00 mm2
The remote controller wire (Communication line) and AC 220 – 240 V wires cannot be parallel to contact each other and cannot be
stored in the same conduits. If doing so, it may cause troubles on the control system due to noise or other factor.
*For total wire length of remote controller please refer installation manual

Electrical work
Individual control Two remote control

U1/U2 U1/U2 U1/U2
A/B A/B A/B
A/B A/B A/B A/B
Header Follower Header Follower
Group control
U1/U2 U1/U2 U1/U2 U1/U2 U1/U2 U1/U2 U1/U2 U1/U2
A/B A/B A/B A/B A/B A/B A/B A/B
A/B

Leak test
Never use oxygen, flammable gases, or noxious gases in an airtight test
Able to detect a serious leakage

1. Apply pressure 0.3MPa (3.0kg/cm²G) for 5 minutes or more.
2. Apply pressure 1.5MPa (15kg/cm²G) for 5 minutes or more.
Available to detect slow leakage
3. Apply pressure 4.15MPa (42.3kg/cm²G) for approx. 24 hours.

Vacuum drying
Be sure to perform vacuuming from both liquid and gas sides.
Be sure to use a vacuum pump equipped with the counter-flow prevention

function so that oil in the pump will not flow back into piping for air
conditioners.
Use a vacuum pump with a high vacuuming degree [-100.7kPa
(-755mmHg)] and large exhaust gas amount (40 LPM or larger).
Perform vacuuming for 2 or 3 hours, though the time differs depending on the
pipe length. Check that all the packed valves at the liquid side and gas side are
fully closed.

Additional refrigerant charge amount at site = [1]+[2]+[3]
[1]. Compensation by system HP

[2]. Real length of liquid pipe x Additional refrigerant charge amount per liquid 1m (Table 2)
[3]. Corrective amount od refrigerant depending on the indoor units (Table 3)
TABLE 1 TABLE 2
Liquid pipe dia. (mm) 6.4 9.5 12.7 15.9
Corrective amount 0.025 0.055 0.105 0.16
of refrigerant (kg)
TABLE 3-1
IDU capacity rank 007 009 015 048
Capacity code (HP) 0.8 1.0 1.7 5.0
Corrective amount of refrigerant (kg) 0.2 0.4 0.6
TABLE 3-2 For DX coil interface
Capacity code (HP) 8 10 20 40
Corrective amount of refrigerant (kg) 1.4 1.8 3.6 7.2
*For more information please refer installation manual and Engineering data book*

●SMMS-e
Additional Additional refrigerant
Compensation
refrigerant charge amount by
= amount by +
charge amount indoor unit HP
outdoor unit HP
at site
Additional refrigerant
Real length of
+ X charge amount per X 1.2
liquid pipe
liquid pipe
●SMMS-7
Additional Additional refrigerant
Compensation
refrigerant charge amount by
= amount by +
charge amount indoor unit HP
outdoor unit HP
at site
Additional refrigerant
Real length of
+ X charge amount per
liquid pipe
liquid pipe
*For more information please refer installation manual and Engineering data book*

Address setting
9. Address setting
SW04 SW05 SW15
D600 D601 D602 D603 D604

SW01 SW02 SW03
1 1 1
At first step after finish installation work, Auto Address set up is needed by push
SW15 about 2 or more second
If your many system connect with Central control, it’s needed more procedure for
manual Address setting which is explained in Control topic.

Address setting
After Address setting finish, system are ready to make Test operation, 7-Segment will
be displayed U1- - - as below picture
SW04 SW05 SW15
D600 D601 D602 D603 D604

SW01 SW02 SW03
1 1 1
If system are shown some Error, it’s needed to find some mistake and solve it first
then go to test operation by next presentation.

Criteria for cycle status
The data are

checked by CDU
PCB or Wired
remote controller

Thank you!!

4.SMMS-7 and MiNi SMMS-7 - Installation

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

4.SMMS-7 and MiNi SMMS-7 - Installation

Uploaded by

Copyright:

Available Formats

SMMS-7 and MiNi SMMS-7

Toshiba Carrier Corporation

Refrigerant pipe installation

Drain pipe installation

Control wire installation

2 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

Gas-Leak test (Air purge)

3 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

1. Outdoor unit installation

4 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

1. Outdoor unit carring - in

5 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

Handle the outdoor unit carefully, observing the following items.

6 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

Outdoor unit top view Air intake Air intake

7 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

Note : Anchor bolts are same as SMMS-e. (M12, 4positions/unit)

8 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

Rubber vibration insulator

9 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

10 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

When drawing pipes downward

11 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

NOT PROFESSIONAL INSTALLATION

12 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

When outer wall is shorter than outdoor units

13 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

When outer wall is taller than outdoor units

1) When vent is installed

Intake velocity Vs through the vent =< 1.5m/s

14 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

When outer wall is taller than outdoor units

2) When vent cannot be installed

Install the base that is 500 to 1000 mm high

15 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

Floor by floor installation

200mm 200mm 500mm 600mm

Intake velocity Vs through vent =< 1.5m/s

16 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

Drawing out Forward Drawing out Downward

As shown in the illustration on the right, the hooks are at the

17 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

Ball Valve of gas side

Packed Valve Ball Valve

Packed Valve of liquid side

Wrap the ball valve in a wet cloth to keep it

18 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

Liquid side (mm.) Gas side (mm.)

08 12.7 12.7 19.1 19.1

10 12.7 12.7 22.2 22.2

12 12.7 12.7 22.2 28.6

14 15.9 15.9 28.6 28.6

16 15.9 15.9 28.6 28.6

18 15.9 15.9 28.6 28.6

20 15.9 15.9 28.6 28.6

22 19.1 19.1 28.6 28.6

19 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

Purging when brazing

20 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

Connection and Centering

Flare nut dimensions are different from conventional ones.

21 © 2017 Toshiba Carrier Corporation SMMS-7 Product Overview

Tightening the flare nut