Professional Documents
Culture Documents
Group 1 - Structural Flooring and Floor Finishes
Group 1 - Structural Flooring and Floor Finishes
Group 1 - Structural Flooring and Floor Finishes
FLOORING
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STRUCTURAL FLOORING
BUILDING STRUCTURES
COMPOSITE MEMBER:
A structural member composed of two or more dissimilar materials joined
together to act as a unit in which the resulting system is stronger than the
sum of its parts.
Steel concrete composite slabs consists of a steel beam over which a
reinforced concrete slab is cast with shear connectors. The basic concept
of composite beam lies in the fact that the concrete is stronger in
compression than steel (which is susceptible to buckling under
compression) and steel is stronger in tension.
The profiled metal decking forms the basis of the composite slabs and is
sandwiched between the base of the stud and the top flange, and the
welding process joins all three together.
A D VA N T A G E S
• Cost effective
• light weight
• requires thinner beams compared with non-composite floor
systems
• Speed of construction
D I S A D VA N T A G E S :
• beams need fire protection
• large numbers of columns are needed
• greater floor thickness compared with other systems
COST
The cost of metal decking sheet ranges from Rs.46- Rs.100/kg
S PA N
Slab thickness is 130mm and steel deck depth is about 60mm.
Various steel deck profiles are available and their span ranges are from 3m
to 4m
I N S TA L L AT I O N
The metal decking sheet is laid on the primary and secondary beams
which acts as a formwork. Bolts are used to connect the decking sheet to
the beams. Reinforcement is then laid on the decking sheet and in situ
pouring of concrete is done.
Slimdek is a shallow floor system comprising asymmetric beams (ASB) supporting composite slabs using deep COMPONENTS
decking. SLIMDEK 210
Steel decking is manufactured as
standard from either
G550 and 1.0mm BMT
G500 and 1.2mm BMT
G450 and 1.5mm BMT steel
G (yield strength MPa)
BMT (base metal thickness)
END DIAPHRAGMS
SECTION DETAIL Steel end diaphragm pieces are required to ensure the structural integrity of the deck at the supports and
SLIMDECK FLOOR SYSTEM minimize concrete leakage
SERIVCES IN SLIMDEK FLOORING STRUCTURAL
FLOORING
The void area between the ribs of the SlimDek profile BUILDING STRUCTURES
allows for services to run within the structural depth parallel 1 . A D VA N T A G E S
STEP 1: Cutouts in ASB • Shallow floor zone – reduction in overall building height and cladding
to
the ribs. Ribs of the SlimDek cannot be cut or penetrated • Fla soffit allows easy service installation and offers flexibility of internal wall positions
without further structural detailing. Service runs
perpendicular 2 . D I S A D VA N T A G E S
to the span can be accommodated by dropping the services • Steel weight is often greater than other floor systems
STEP 2: Cutouts in Diaphragm below the ribs • Connections require careful detailing due to the width of the bottom flange
STEP 3: Insert polystyrene block 5 . R E I N F O R C E M E N T S 16mm to 25mm with mesh reinforcement above
6. USES
It is mostly used in places with high requirement for service lines
And also lesser floor to floor height
7. COMPANIES
COMFLOR 225 by TATA steel (COMPOSITE FLOOR DECK)
High performance deep deck specifically designed for Slimdek and all other integrated steel beam
systems
•It is composed of cellular beams that support composite slab that consist of steel deck profile and top
concrete.
•The span of the beams ranges from 10m to 18m and openings are provided in close intervals.
•Commonly, the shapes of openings are circular but other shapes are feasible to employ. It is recommended
to omit openings at high shear locations such as regions close to supports.
•The total thickness of such floor system is around 1200mm for span of 15m and opening of 400mm.
•Secondary beams are normally placed at 3-4m spacing.
A D VA N T A G E S
• Long, column free floor plans
• Relatively lightweight beams compared with other long span systems
• Economic long span solution
• precamber can be accommodated during the fabrication of the members
• Regular openings in the web allow ducts and other services to pass through the beams
D I S A D VA N T A G E S
• INCREASED FABRICATION COSTS COMPARED TO PLAIN SECTIONS
CELLULAR COMPOSITE FLOORING CELLULAR COMPOSITE BEAMS WITH COMPOSITE SLABS AND STEEL DECKING
STRUCTURAL
FLOORING
BUILDING STRUCTURES
Precast slabs can be used with steel beams either in the traditional
‘downstand beam’ arrangement (slab on top of beams) or with slim floor
beams (slab within the depth of the steel beams). In both cases, the
precast units provide a flat soffit and allow greater beam spacing than
may be achieved with conventional composite slabs. Until now, only
Slimflor beams (UC sections with welded bottom plate) have been used
with PC Units in slim floor construction.
A D VA N T A G E S -
1) Fewer secondary beams are needed due to long precast concrete
spans.
2) Shear connectors can be welded off-site, enabling larger stud
diameters to be used and requiring fewer site operations.
D I S A D VA N T A G E S -
1) The beams are subject to torsion and may need stabilising (lateral
temporary support) during the construction stage.
2) Sequential precast concrete installation needed and more work are
required for individual lifting and placement of precast units.
PRECAST
CONCRETE SLAB
Fig. (2)
Fig. (4)
Shear connectors
USE OF SHEAR CONNECTORS.
A D VA N T A G E S -
1) Fewer secondary beams are needed due to long precast concrete
spans.
2) A simple solution involving basic member design.
D I S A D VA N T A G E S -
1) The beams are subject to torsion and may need stabilising (lateral
temporary support) during the construction stage.
2) Sequential precast concrete installation needed and more work are
required for individual lifting and placement of precast units.
Solid precast unit Hollow precast concrete units NON COMPOSITE BEAMS WITH PRECAST CONCRETE
UNITS:
STRUCTURAL FLOORING
BUILDING STRUCTURES
(g) Detail diagram of floor unit on shelf angle beam. Fig. (b) Fig. (a)
Fig. (c)
Fig. (f)
Fig. (g)
NON COMPOSITE BEAMS WITH PRECAST CONCRETE UNITS:
STRUCTURAL
Company- Ultracore solutions Pvt. Ltd
Product- HCU
FLOORING
Price- Rs. 150/ Sq ft BUILDING STRUCTURES
Material- concrete
1 2 3
USES-
•Hollow core slabs are widely used for flooring and wall panels in
industrial, commercial, residential and infrastructure construction.
Hollow core slabs can be used with different supporting structures:
concrete constructed walls, brick built walls, steel structures, on-site
concrete cast structures, prefabricated beams etc.
For infrastructure hollow core slabs are used extensively to protect
roads from natural dangers.
4 5 6 •They are used to construct anti-landslide and avalanche guards as
well as the road decking itself, all elements requiring high loading
specifications.
Moreover hollow core slabs possess certifiable fire resistances and
offer an economic solution to construct fire stop walls for warehouses,
industrial buildings and car parks.
7 8 9
NON COMPOSITE BEAMS WITH PRECAST CONCRETE
UNITS:
STRUCTURAL FLOORING
BUILDING STRUCTURES
I N S TA L L AT I O N
1)Consider incorporating barriers, safety gates to protect your staff while operating at height.
2)Follow any building regulations and restrictions related to fire safety such as installing fire-rated mezzanine. Collaborate with professionals that can provide you with proper guidance.
3)Install handrails that ensure the safety of all the exposed edges. Handrails not just protect your goods but also prevent the workers and customers from falling.
4)While constructing a mezzanine floor consider incorporating a staircase. This will offer protection while enhancing the aesthetic look of the entire floor.
A D VA N T A G E S
D I S A D VA N T A G E S
.
• The disadvantage of a mezzanine is its takes significant ground floor
space, supported by posts, and often in busy traffic areas.
F E AT U R E S
Closed / solid steel decking plate or vastrap decking or plain steel sheet
sizes of 1200x1500
USES
MEZZANINE FLOORING
USES STRUCTURAL
FLOORING
1. INDUSTRIAL MEZZANINE FLOOR
BUILDING STRUCTURES
When manufacturers require additional space in their production environment, they construct mezzanine floors. This type of application is known as industrial mezzanine floor. The option has the potential to create a versatile
space in industries. You can also use the mezzanine in combination as a production/storage space and office space.
C O M PA N I E S A N D C O S T I N G
MEZZANINE FLOORING
M E TA L F L O O R F I N I S H E S
BUILDING STRUCTURES
•T H I C K N E S S : 2mm-10mm.
•W I D T H : 600mm-1800mm.
•L E N G T H : 2000mm-12000mm.
Diamond pattern Aluminium checker plate 5 bars pattern aluminium checker plate Checker plate used in the ceiling
CHECKER PLATE
M E TA L F L O O R
FINISHES
BUILDING STRUCTURES
F E AT U R E
• Skid resistance.
A P P L I C AT I O N
• The non-skid feature makes it using in the tread plates and industrial flooring.
• It can also used for the truck bed, trailer floors, interior surface of the ambulances and the footplates of
the firetrucks.
• The checker plate has good decorative function, especially highly polished aluminum variants. It usually
used in the wall panels and ceilings.
TYPES
• It is made from aluminum sheet. One side of the surface is embossed with diamond plate pattern.
The different pattern can fit different environments and various usage. Aluminum checker plate is better
for antirust and lighter than other materials, it can be used for many years and can retain high value after
being replaced. This type of checkered plate is widely used as antiskid plate in both commercial and
industrial flooring needs and also used in the vehicles, such as the ambulance and the firework truck.
• Galvanized checker plate is made from low carbon steel and then zinc coated. One side of the
surface is raised, which makes the checker plate with the non-skip feature. The heavy zinc coated can
protect the checker plate from rust and corrosion. They can be used in the floor, ramp, elevator floors and
so on.
• Stainless steel checker plate is made from high grade stainless steel, it is a metal sheet whose the
surface has a convex pattern on one side, so it has the good anti-skid feature, and the high grade stainless
steel, making ti owing the highly corrosion resistance. It can offer the excellent modern design feeling and
excellent physical and chemical properties. So the stainless steel diamond plate usually used in food
industry, buildings, water heater and dinnerware.
CHECKER PLATE
M E TA L F L O O R F I N I S H E S FA M O U S C H E C K E R S T E E L M A N U FA C T U R E R S I N I N D I A
BUILDING STRUCTURES
A D VA N T A G E S
• High durability.
D I S A D VA N T A G E S
COSTING
• ₹59,000/metric ton
• ₹ 200 / Piece
• ₹ 350 / Kilogram
CHECKERED PLATE
M E TA L F L O O R
FINISHES
BUILDING STRUCTURES
Uses
D I F F E R E N T VA R I A N T S F O U N D I N C H E C K E R E D S H E E T
SSCP-02: stainless steel checker plate with SSCP-03: Stainless steel checker with round SSCP-03: Stainless steel checker plate with SSCP-03: Stainless steel checker plate
round projections projections semi raised round projections with big rice projections
SSCP-05: Stainless steel checker plate with SSCP-06: Stainless steel checker plate with SSCP-06: Stainless steel checker plate with Stainless steel checker plate with
flat and raised projections water drop projections water drop projections diamond projections.
CHECKERED PLATE
M E TA L F L O O R F I N I S H E S
BUILDING STRUCTURES
CHECKERED PLATE
M E TA L F L O O R F I N I S H E S
BUILDING STRUCTURES
F E AT U R E S :
USES
The applications of expanded flooring has been found in almost all areas
of life:
1)ARCHITECTURE INDUSTRY
Along with high strength, the material has high aesthetic appeals, which
allows it to be used in architecture, such as decorating facades, balcony
fences, staircase railings, steps, various types of partitions.
2)DESIGN
Shelves, display rack, stands, outdoor furniture, billboards and
construction.
3)AGRICULTURE
Grids, screens, filters and sieves for drying, separation, sorting and
crushing, peeling of grain, cereals and seeds.
A D VA N T A G E S
•Lightweight
•Superior traction
•Lower costs
•Passage of heat and light
•Allow for air flow distribution from under the raised access floor • Requires trained workers.
•Lightweight for ease of handling • Installation is expensive.
•Good load performance • major renovation project required to convert an
•High strength and durability existing room.
•Better grounding and electrical continuity • not as effective for rooms that support heterogeneous
•Flame spread and smoke development platforms
•Epoxy finish for lifetime protection • In some high density environments, raised floor
•Interchangeable with other panel strengths plenums actually outperform non-plenum
•Completely non-combustible
•High precision in dimensions
•Anti-rust and Anti-static on treating with static electric paint
P E R F O R M A N C E , D I M E N S I O N & L O A D I N G C A PA C I T Y
F E AT U R E S
•Material : steel, Aluminium
•Covering of Panel: HPL(High press laminates), PVC
•Installation : Stringer system
•Size: 600*600*35 mm
•Concentrated load: 800 LB, 1000 LB, 1250 LB etc
•The height of pedestal : 10 CM to 150 CM
•Weight of Panel: About 9 -13 kgs
•Certificate: ISO9001, ISO14001, MOB, CE, CISCA, GMC
•This system composed by hollow panel, stringer, pedestal and screws
•Well fit with steel raised floors, calcium sulphate/woodcore raised floors
•Air flow rate : 20%, 22%, 25%, 30%, 35%, 46%, 48%, 50% and 75%.
1. Installation : Markings 2. Laying the pedestal on 3.Drill extra screw holes on the 4. After installing raised floor
level points, parallel to the correct points, then screw the stringer to connect additional support structure, use laser
initial. For each new sequence stringer into the pedestals. pedestals for stable support or leveling equipment and level
of plates, leveling with nylon adapting the edges. scale to make sure the level is in
line and template must be same height. Lay raised floor
done. panels onto the stringer frames,
cutting the panels to the right
sizes to suit the edges.
Panel DATA
Dimension: 600×600mm
Panel thickness: (without floor covering) 34mm
Top steel thickness: 1mm
Bottom steel thickness: 1mm
Steel square tube wall thickness 2.0mm min
Panel weight: (without floor covering) 8kg/piece
Panel material: Steel, conductive PVC / HPL, powder
coated
Ventination data:
Perforation steel panel 2048 round holes
Free airflows 22%
Air flow control available
Dampers available
Understructure:
Module: 600×600mm
Pedestal material: galvanized steel pedestals
Construction height: as required
Stringer material: galvanized steel stringers
Stringer size: 1.0×21×32×570 (mm)
Screw M6×40(mm)
Load values:
Concentrated load: ≥3550N
Impact load: ≥670N
Ultimated load: ≥9400N
Uniform load: ≥14680N/m2
INTRODUCTION
Metal tiles can add a versatile and textural design element to your
bathroom or kitchen floor. This is a good choice if you feel like your
home has too much wood. Metal tiles appeal to our visual senses and can
be as finessed or funky as your design tastes allow. Larger metal tiles can
be used on countertops, too.
M A N U FA C T U R I N G
• It comes of different types of metals like stainless steel, copper, etc..
• It is made in factory into some standard sizes and were sent to site
A P P L I C AT I O N S
• Walls in kitchen
• Walls on entry
• Interior and exterior flooring
• Industrial flooring
• Outdoor pathways flooring
A D VA N T A G E S
• Its more durable
• Its resistant to any stains and dirt marks
• Cleaning is easy
• Looks cooler
• Have more tensile properties
• Could bear heavy weights than other tiles
D I S A D VA N T A G E S
• Not resistant to electricity
• Not resistent to fire
• Slippery floor on smooth finishes
• Sometimes may rust or copper cant become darker due to oxidation Metal tiles
• Dents are visible if there are any
I N S TA L L AT I O N
Its like any other tile
PRICE
SIZES
This information of different prises and different sizes are from on of the online shopping website(orientbell
tiles ) and they are many more verities and are in different prize range too
This eradicates all ledges and Gives shine to the marble floor 4. Buffing Extends life of marble floor from
This step removes visible scratches and
roughness and brings roughness to Final stage in polishing also cracks and chips from start itself
stains and enhances shine and smoothness
marble floors known as crystallization
TYPE S O F MAR B LE
GREEN MARBLE MAKRANA
Galaxy jade , Verde indio , Verde oasis , Dungri makrana , Kumari Makrana,
Albeta ,Brown Albeta
YELLOW MARBLE BEIGE MARBLE
Amarillo triana , Spanish gold, Yellow sienna , Katni beige marble , Peralto beige marble
PINK MARBLE Giallo Monforte ,
Rose levanter, Rosa zacri,
Rosa Portuguese , Pink spider
RED MARBLE
WHITE MARBLE Sasso rosso , Ddomvrena , French BLACK MARBLE GREY MARBLE
red marble, R osa san marcos BROWN MARBLE Pieta Grey , Antico Grey , Marengo,
HAS HIGH DEMAND Nero portoro, Black Calacatta, Marina
marble , Rojo coralito Light emperador , dark emperador, Mariah
Carrara, Statuario, Calacatta, Mystery white, Black Marble , Negro Marquina
French brown marble
White himalaya
MARBLE FLOORING
FLOOR FINISHES
BUILDING STRUCTURES
PROPERTIES
• Granite is a light- colored igneous rock with grains large enough to be visible with unaided eye.
U S E S
• Hard enough to resist abrasion , strong enough to bear significant weight, inert enough to resist weathering
and accepts a brilliant polish.
• Its being used for thousands of years in both interior and exterior applications
• Rough cut and polished granite is used in buildings, bridges, paving , monuments, and many other projects.
• Indoors: polished granite slabs and tiles are used in counter tops , tile floors , strait treads and many other
practical and decorative features.
• High price often reduces the popularity of a construction material and granite often costs significantly more
than other man made materials.
• However, granite is frequently selected becaused it is a prestige material and used to produce elegance
durability and lasting quality .
• It is also used as crushed stone or aggregate as a base material for construction
GRANITE FLOORING
FLOOR FINISHES
BUILDING STRUCTURES
A D VA N T A G E S
•Natural beauty
•easy to carve
•Fireproof
•durable
•Availability in varies colours, patterns, textures
and finishes.
•Replaceable
D I S A D VA N T A G E
• Exceptional to dampness / water absorbent due to
High porosity
•High maintenance
•Scratches and staining
•Weathering with age
•Slippery when wet
SANDSTONE FLOORING
FLOOR FINISHES
BUILDING STRUCTURES
TYPES
I N S TA L L AT I O N M E T H O D
A D VA N T A G E S D I S A D VA N T A G E S
Mixing of Materials • Many types of terrazzo are of low • Terrazzo flooring is slippery when
The pigment and cement are sieved and mixed in required proportions thoroughly with marble cost and very durable and can last wet as it is highly polished at the
powder and aggregates. centuries. time of laying.
• Terrazzo can easily be moulded into • Terrazzo flooring is prone to stain
panels It is light in weight, easy to marks
maintain • As it does not have any cushioning,
Under layer of Terrazzo flooring
• This type of flooring is also it can be hard to stand on for a
The panels shall be of uniform size, Cement slurry at 2kg per sq. m. shall be applied before
environmental friendly period of time.
laying of underlayer over the cement concrete or RCC base.
Fixing of strips
Glass Strips of 4mm thickness or thick 5mm plain asbestos sheets, 2mm thick PVC
strips/aluminium strips/brass strips shall be fixed with their top at the proper level to required
slope
TERRAZZO FLOORING
FLOOR FINISHES
BUILDING STRUCTURES
Mosaic tiles are more of a style than a material. Any TYPES
type of tile, ceramic, porcelain, stone or glass for
example, can be arranged in a mosaic pattern.
The tile sheets can be cut to fit into flooring or wall
spaces that may have unique architectural angles.
STONE MOSAICS GLASS MOSAICS MURALS ETCHED STONES HAND PAINTED MOSAIC TILES
C H I N A M O S A I C F L O O R I N G I N S TA L L AT I O N
• Lime-surkhi mortar is spread over the concrete base and levelled. Thickness of the mortar is 5 A D VA N T A G E S D I S A D VA N T A G E S
to 8 cm • CHALLENGING TO INSTALL
• A layer of cementing material of about 3cm thick( consisting of 2:1:1 ratio of lime and • AESTHETICS • THEY CAN GET SLIPPERY
marble and pozzolana material ) • EASY TO CLEAN AND MAINTAIN • TIME CONSUMING
• After some time, about 4 hours later, stone pieces are laid • EXTREMELY DURABLE • SUSCEPTIBLE TO SCRATCHES
• A stone roller is passed over the surface gently and water being sprinkled over now and then • ENVIRONMENTAL • BREAKAGE
to work up the cement between the stone pieces • THEY ARE LUSTROUS
• The surface is then allowed to set for 24 hours and is rubbed with a pumice stone to polish
the surface and to make it smooth and level
M O S A I C T I L E S H E E T S I N S TA L L AT I O N
EXTRA 30mm PCC BED is usually added for providing a gripping surface for the stones being laid. Here each
stone is handpicked and placed according to the design
MOSAIC FLOORING
FLOOR FINISHES
BUILDING STRUCTURES
• Ceramic tile is a type of tile that is typically made from red or white clay. Ceramic tile can be used in
several areas throughout the house. Ceramic tile is made of clay that has been fired in a kiln. ...
Despite these differences, ceramic tile is a very popular choice for floors, counter-tops and walls.
• Since these tiles are made by heating a mixture of clay and other additives at high temperatures, they
are dense and strong.
• Ceramic tiles are dense and less brittle. Hence, they are quite durable.
• The porosity in ceramic tiles is 3%, meaning the structure is more compact, and are resistant to
dampening and freezing.
• Ceramic tiles are tested to be resistant to abrasion, corrosion and household chemicals, acids, etc.
therefore it can be widely used almost anywhere.
SIZES
CERAMIC TILES
FLOOR FINISHES
BUILDING STRUCTURES
• Vitrified tiles are scratch and stain resistant. These tiles can be used for both indoor and outdoor
application. In the indoors they can be used in residential flooring , wall tiles in kitchens and
bathrooms, for outdoors they are highly suitable in high traffic areas.
• Vitrified tile is made from natural clay, sand and water. These materials are molded to form square or
rectangular tiles and then baked in a kiln to remove most of the moisture.
A D VA T N A G E S A N D D I S A D VA N T A G E S
• The advantages of vitrified tiles are the consistency in size, shape and thickness will be maintained
through the machine made vitrified tiles.
• The performance of vitrified tiles is better than ceramics.
• The staining offered by vitrified tiles is better compared with ceramics.
• The sheen is not lost very soon.
• Cost factor affordable when compared to Marble to Granite.
• You get Tiles which can imitate Marble and Granite colour finish.
• One of the Major disadvantages of Vitrified Tiles is that they are Expensive when compared to the cost
of ceramics tiles.
• In order to ensure the steadiness, high-quality adhesives are used. Hence, these are expensive than ceramic
tiles.
VITRIFIED TILES