New and additional platform  22-30kW

Take the pressure off

your energy bills – Now!
Latest Screw Compressor Technology
ESM 23 • ESM 26 • ESM29
VS 23 • VS 26 • VS 29
The right solution for every demand

Fixed and variable Speed For all demand

(VS) units available from profiles the correct
solution !
7.5 to 250 kW 7 – 250 kW F6

F1+2

F2+ F3-5

ESN 160 - 250

VS 250
ESM 7 - 11
ESM 15 - 22
VS 7 – 11* ESM 30–50 VS 30* - 45*
VS 15 – 22* ESM 23 - 29 ESM 55–80 VS 55* - 75
VS 23 - 29 ESM 90–132 VS 90, 110*, 132

* launch not before July 2012

2
 Frame 22-30 kW - Positioning

 26 kW unit to close the gap between ESM 22 and ESM 30

 Premium 22 kW unit tanks to 22 kW overlap

• Significant improved performance

• Significant reduced noise level
• Direct or gear driven instead of belts
 Highly competitive 30 kW unit thanks to 30kW overlap

• Great performance in spite if reduced costs

• Reduced floor space required

3
 ESM23-29 - Positioning

ESM 15-22 ESM 23-29 ESM 30-45

Chance to get the order

priority performance priority performance

priority performance

y price
it y p rice pr ice prior i t
prior prior
it y

22 kW 26 kW 30 kW

4
 Performance ESM/VS 22 vs. ESM/VS 23

Thanks to 22kW overlapping best fitting solution can be offered !

COMPRESSOR MODEL ESM22 ESM23  
Frame size (kW) 15-22 22-30 Remarks
Free air delivery + ++ ESM23 with 14% more FAD @ 7 bar
ESM23 saves up to 11.660 kWh per year (3000 running
Specific power consumption (1 shift operation) + ++ hours)
ESM23 saves up to 23.320 kWh per year (6000 running
+/- +++
Specific power consumption (2 shift operation) hours)
ESM23 saves up to 31.090 kWh per year (8000 running
Specific power consumption (3 shift operation) - ++++ hours)
Type of transmission (gear/direct vs. belt) + ++ Clear advantage for ESM23 in case of polluted cooling air
Noise Level + +++ ESM23 with 4 dB(A) lower noise level
33% less on-site visits (ESM23 with 3000/600 hours service
Service intervals + ++ intervals)
Motor efficiency + ++ IE2 for ESM22 vs. IE3 for ESM23
Integrated dryer option N.A ++ Available for frame size 22-30 kW
AirStation option ++ N.A Available for frame 2 size 15-22 kW
Dimensions in case of less installation space ++ + ESM22 best in class regarding footprint
Selling price / FAD +++ +/- ESM22 best in class regarding invest costs per m3 FAD

5
 Performance ESM/VS 29 vs. ESM/VS 30

Thanks to 30kW overlapping best fitting solution can be offered !

COMPRESSOR MODEL ESM29 ESM30  
Frame size (kW) 22-30 30-45 Remarks
Specific power consumption (1 shift operation) + + ESM30 saves up to 5.740 kWh per year (3000 running hours)
Specific power consumption (2 shift operation) + ++ ESM30 saves up to 11.480 kWh per year (6000 running hours)
Specific power consumption (3 shift operation) +/- +++ ESM30 saves up to 15.300 kWh per year (8000 running hours)
Noise Level ++ +++ ESM30 with 2 dB(A) lower noise level
Integrated dryer option ++ +/- Integrated dryer with separator and ESD1 for ESM29 and VS29
Suitable for CEP (costumer engineered projects) +/- ++ ESM30 can be "customised" - a lot of experience behind
Dimensions in case of less installation space + +/- ESM29 with smaller footprint
Selling price / FAD + +/- Lower costs for ESM29

6
 Technical Data … Fixed Speed

ESM 23 – ESM 29 SCREW –COMPRESSOR (ESM)

COMPRESSOR MODEL   ESM23 ESM26 ESM29
Nominal pressure bar g 7.5 10 13 7.5 10 13 7.5 10 13
Drive motor kW 22 26 30
FAD 1)
m³/min 4.16 3.45 2.98 4.84 4.13 3.44 5.52 4.81 4.12
Noise level 2), 1 m dB(A) 67 68 69
Weight kg 650 677 681
Dimensions (LxWxH) mm 1345 x 880 x 1612 1345 x 880 x 1612 1345 x 880 x 1612
 
ESM 23 – ESM 29 SCREW –COMPRESSOR (ESM F)
COMPRESSOR MODEL   ESM23F ESM26F ESM29F
Refrigeration dryer type F29E F29E F29E
Pressure dew point 3) °C 5 5 5
Weight kg 840 867 871
Dimensions (LxWxH) mm 1675 x 880 x 1612 1675 x 880 x 1612 1675 x 880 x 1612

Optional add-on Dryer

(Ready to order from May
2012 onwards)

7
 Technical Data … Variable Speed

VS23 – VS29 SCREW COMPRESSOR VARIABLE SPEED (ESM / VS)

COMPRESSOR MODEL   VS23 VS26 VS29
Min – Max Pressure bar g 5 – 13 5 – 13 5 – 13
Drive motor kW 22 26 30
FAD1) at 7.5 bar g m³/min 1.11 – 4.12 1.11 – 4.78 1.11 – 5.41
FAD1) at 10 bar g m³/min 1.03 – 3.50 1.03 – 4.10 1.03 – 4.50
FAD1) at 13 bar g m³/min 1.35 – 2.89 0.92 – 3.56 0.92 – 3.82
Noise level 68 69 69
at 70% load 2) , 1 m dB(A)
Weight kg 681 708 712
Dimensions (LxWxH) mm 1345 x 880 x 1612 1345 x 880 x 1612 1345 x 880 x 1612

VS23 – VS29 SCREW COMPRESSOR VARIABLE SPEED WITH INTEGRATED DRYER (ESM / VS)
COMPRESSOR MODEL   VS23F VS26F VS29F
Refrigeration dryer type F29E F29E F29E
Pressure dew point 3) °C 5 5 5
Weight kg 871 898 902
Dimensions (LxWxH) mm 1675 x 880 x 1612 1675 x 880 x 1612 1675 x 880 x 1612

Optional integrated Dryer

(Ready to order from May
2012 onwards)

8
 Features & Benefits ESM / VS 23 - 29

New Gardner Denver “GD4” air end: Performance and Reliability

• Maximum output
• State of the art performance
• Meets industry’s expectations
• of the highest quality standards

• Use of well proven

components only
• Durable GD Airend
• Efficient compressor
design

9
 Latest Air End Generation

The heart of our compressors

Features Benefits
…………………………………………… ……………………………………………………………………………………………………....

 Increased efficiency  Minimised energy costs

 Integrated thermostatic valve  Minimised oil leakage risk

 Highest reliability for the toughest environmental conditions
 Integrated oil filter
(FSS)
 Air end meets demand
 FSS (Fail Safe System) shaft
sealing (see next slide)

10
 Latest Air End Generation

Protected Shaft Seal by FSS! Safe, safer, Fail Safe System

Features
…………………………………………………………………………......................... Venting
FSS
 Dust lip protects second and main sealing lip
Main
 FSS (Fail Safe System) – If sealing lips fail oil Sealing Lip
drain system would make it safe
Second
Sealing Lip
Benefits
……………………………………………………………..………............................
Dust Lip
 Reduces risk of seal damage, longer life-time of seal
 Prevents oil spillage, saves on clean up costs Oil Drain

Drain off

11
 High Efficient Motor

IE3 as standard

Features Benefits
…………………………………………… ……………………………………………………………………………

 Outstanding motor efficiency

 International efficiency class 3
 IE3 standard by now (till 2015 lower IE2
(IE3)
standard would be sufficient).
 ECA qualifying
 Full performance up to 45°C ambient
temperature (+/- 10% nominal voltage tolerance)

12
 Optimum Cooling Is Ensured and more

Less dirt in, less noise out!

Features Benefits
……………………………………………………………………………………… ……………………………………………………………………………

 High efficiency enclosure filter  Keeps the compressor internally clean

 Noise damper at cooling air inlet  Reduced noise level at suction side

13
 Higher residual pressure ensures cooling
air flow even under harshest conditions!

Features
……………………………………………………………………………………………………………….…

 Radial cooling fan

 Outstanding high residual pressure (maximum permitted
pressure drop of attached ductwork – above this limit an
additional fan will be required)

Benefits
……………………………………………………………..………………………………………………..…

 Less installation cost for air duct

 Best performance and reliability under harshest conditions
(e. g. high ambient temperature, dirty after coolers)
 Excess heat can easily be used for space heating

14
 Excellent accessibility – designed with the
service engineer in mind!

Features Benefits
………………………………………………………………………………………………………………………………………………………………………

 Clear design  Minimum time required to carry out service

 Optimised and straight arrangement  Quick and easy trouble shooting
 Easy to understand function of each  Reduced maintenance costs
component

15
 Innovative „GD Pilot“ Control System

User friendly & self-explanatory!

All Facts on a View

………………………………………………………………………………

 First line permanently shows

• Internal temperature in °C or °F
• Internal pressure in bar or psi
• Line pressure in bar or psi
 Second line is used for
• Menu navigation
• Display of speed of VS models
 Third line shows the compressor status
GD PILOT
• Start phase – soft stop
• Fault – warnings >>> 3 line interface
• Running – on load – off Load
• Maintenance

16
 Innovative „GD Pilot“ Control System

Clear Layout

Features
………………………………………………………………………………………

 Real time clock / timer

 Secondary pressure by digital input
 On/off controlled by timer (7 lines)
 Secondary pressure controlled by timer (7 lines)

Benefits
………………………………………………………………………………………

 Real time clock allows enhanced features

GD PILOT
 Compressor can be set to run at lower
pressure to reduce operating cost
>>> enhanced features thanks
to real time clock
 Compressor can be set to off (e.g. weekend)
 Compressor can be set to run at lower
pressure for base load change

17
 Innovative „GD Pilot“ Control System

Clear Layout

Features
………………………………………………………………………………………

 Functions of programmable outputs

• On load / off load
• Fault
• Warning
• Maintenance
• Running

GD PILOT
Benefit >>> two programmable digital
………………………………………………………………………………………

 Can be used to send a signal to an external outputs

monitoring system

18
 Innovative „GD Pilot“ Control System

Features
………………………………………………………………………………………

 Functions of programmable inputs

 External fault
 External warning
 Dryer or drain fault
 Dryer or drain warning
 Remote load, etc

Benefits
………………………………………………………………………………………

 Allow the compressor to be controlled GD PILOT

externally
>>> five programmable inputs
 Can be used to monitor external
components via GD Pilot

19
 Innovative „GD Pilot“ Control System

Two pressure transducers to monitor system and network pressure

Features
………………………………………………………………………………………

 Permanent monitoring of system pressure

 Pressure build-up control

Benefits
………………………………………………………………………………………

 Service engineers can easily check if

system is pressure compensated before oil
change GD PILOT
 Indicates wrong rotating directing to protect
the air end (rotating in wrong direction due
>>> two pressure transducers
to wrong phase connection would kill the air
end within 30 seconds).
 Indicates suction valve mail function during
starting period to avoid star/delta switch at
too low motor speed
20
 Optional Mounted Add On Dryer

Features
………………………………………………………………………………………

 Integrated refrigerant dryer module with water

separator between the compressor and the
dryer. Both with zero loss drain.
 ESD control

Optional integrated dryer

Benefits (Ready to order from June 2012 onwards)
………………………………………………………………………………………

 Provides dry compressed air without energy wasting

air losses.
 Thanks to ESD control the dryer only use energy
when the system actually needs com-pressed air – Picture
unlike conventional dryers which continue to
consume energy even when the system is off load.
 Reduced power consumption at part load.
 Significant reduced installation costs
 Required space reduced to a minimum

21
 Finally all is backed by one of the most
generous warranties available in the industry

22
 Long Life Service Intervals

Highly performing long life filter elements

Features
……………………………………………

 Air filter change after 3000 hours

 Oil filter change after 3000 hours
 Oil separator change after 6000 hours
 AEON 9000 change after 6000 hours

Benefits
……………………………………………………………………………

 Fewer on-site service visits.

 Fewer travel expenses (labour costs and mileage
allowance)

23
 GD – Your Smart Partner to Save Energy and Money

Efficient Controller Systems

CO2 Reduction

Prosperous Business
GD Air Compressors – Opportunities
The Perfect Fit!

24 gdcompressors.eu@gardnerdenver.com
GD Distributor Conference EMEA 2012 “Winning Together”
 Why Invest In „Variable Speed Solutions“ ?

 Typically compressed air demand varies widely throughout the day

 Energy prices continue to increase
 Concerns for the environment and sustainable development are growing
 Countries/industries face stringent targets to reduce carbon dioxide emissions
 Efficiency – delivering the lowest possible electrical cost

25
 Why Invest In „Variable Speed Solutions“ ?

Comprehensive Analysis Innovative Optimisation Highest Efficiency

26
 Significant Energy Savings
Reduced Cost of Ownership
Features
…………………………………………………………………………………
 Air supply strictly in accordance
with demand thanks to regulated
speed technology
 No idling
 Target pressure instead of load /
no load pressure
• No pressure differential
27
Benefits
………………………………………………………………………………
 No energy wasted idling
 No energy wasted over-compressing
unnecessarily
• saving 3% per 0.5 bar reduction
 Starting current is no more than full load
current
 Reduced Cost Of Ownership

Have a look at the comparison below ESM - VS vs. premium fixed speed compressor!

Feature Benefit
……………………………………………………………………………………… ……………………………………………………………………

 No idle running time  Significant energy savings

enlarge

Gardner Denver VS 29 - 13 Gardner Denver ESM 29 – 7,5

Note:
Based on 3000 running hours per year and 0,10 €
energy costs/kWh you will get 2.550.- € energy
savings per year thanks to VS technology.
 Run VS calculator to get results based on costumers request

28
 Increased reliability and extended life for
essential components

by Minimising Pulsating Load

Features Benefits
……………………………………………………………………………………… ……………………………………………………………………………

 30 kW with variable speed control
= No
pressure cycling between 1,12 –
5,42 m3/min (VS 29)
 Reduced wear and tear on inlet and
discharge valve components
 No shock loads on air end bearings
 Minimised pulsating load (full load
pressure/off load pressure) for all pressurised
components within compressor package (oil
receiver, hoses etc.)
 Minimum storage capacity required, e.g. 500
ltr. would be enough for VS 29)

Note:
30 kW fixed speed compressor, with 3000 l receiver
and a dP of 0.5 bar between load / no load
= Compressor will cycle up to 55 time per hour

29
 Maximum Efficiency by Using
Zero Loss Transmission

Features Benefits
……………………………………………………………………………………… ………………………………………………………………………......

 Direct driven VS units (no gears, no belts)  Reduced service costs

 Virtually no power-loss between motor and  Highest reliability
air end

30
 Maximum protection by ideal cooling &
positioning of frequency inverter

Features Benefits
……………………………………………………………………………………… ………………………………………………………………………………………

 Frequency inverter integrated in  Frequency inverter is protected from dust

electric box and grime
 Inverter cooling is supported by main  Frequency inverter is properly cooled
cooling fan  Excess temperature reserve allows unit to
run at higher ambient temperature

31
 Connect 12 Controller and ESM… VS
with GD Pilot / Pilot MK /Pilot TS

Features Benefits
………………………………………………………………………… …………………………………………………………………………………

 Multi-compressor solution up to 12  Future system expansion is trouble free

compressors
 Connect 12 controlled compressors can
easily be connected by serial port, only
two wires are needed
 Easy to integrate compressors from other
manufacturers by VSD or STD box
 Installing a correctly sized VS compressor
will almost eliminate the fixed speed units
 Connection of Connect 12 controlled
compressors is cost-effective and trouble-free
 Compatible with existing compressors
 Reduced service costs for all compressors
within the group
capacity 280

% 260

running off-load 240

220

200

180

160

140 compr. 4 (FS)

120

100

80 compr. 3 (FS)
60

40

20 compr. 1 (VS) compr. 2 (FS)

32
 Summary of customer benefits:
ESM 23 – 29 / VS 23 – 29

 Inside Package:
• Heavy duty and efficient components
• Proven design
• Easy maintenance
• Long-life service interval (3000/6000 Hours)
 Outside Package:
• Minimized installation costs
• Designed for rough environment conditions
 Optional with integrated dryer
• Significant reduced installation costs
• Required space reduced to minimum
 Unique “Protect 5” warranty ( free of charge )

 VS (Variable Speed) to handle varying air demand:

• Significant energy savings up to 30 % thanks to VS
• Significant reduced wear and tear

33
 Significant Energy Savings

Back Gardner Denver VS 29 - 13 Gardner Denver ESM 29 – 7,5

34
 Thank you for
your attention!
Any Questions?

35