GOVERNMENT ENGINEERING COLLEGE PATAN

SUB- M.P. SUB CODE-3141908

MECHANICAL DEPERTMENT B1- BATCH

TOPIC-SAWING AND BROACHING MACHINES

MADE BY-BHAVIK CHAUDHARI

ENROLLMENT-190220119006

GUIDED BY- PROF. M.G PATEL

 SAWING AND
BROACHING MACHINES
MADE BY-BHAVIK CHAUDHARI
INDEX
• Introduction to Sawing
• Principles of a Saw Blade
• Types of Sawing Machines
• Introduction to Broaching
• Basic Geometry of a Broach
• Cutting Geometry of a Broach
• Advantages and disadvantages of broaching
Introduction to Sawing
• Sawing is the process by which successive teeth,
arranged in a narrow line, remove a small amount of
material.
• Each tooth forms a chip as it passes through the
material, with chips contained between the teeth
• Parts of considerable size can be severed from the
workpiece with only little material removed, making this
a very economical process.
Principles of a Saw Blade
Types of Sawing Machines
• Metal-sawing machines may be classified as follows:

1. Reciprocating saw

2. Bandsaw

3. Circular saw
1. Reciprocating saw
• A reciprocating saw is a type of machine-powered saw in
which the cutting action is achieved through a push-and-
pull ("reciprocating") motion of the blade
 Bandsaw
• A bandsaw (also written band saw) is a power saw with a
long, sharp blade consisting of a continuous band of
toothed metal stretched between two or more wheels to
cut material. They are used principally in woodworking, 
metalworking, and lumbering, but may cut a variety of
materials
 Circular Saw
• A circular saw is a power-saw using a toothed or 
abrasive disc or blade to cut different materials using
a rotary motion spinning around an arbor. A hole saw
 and ring saw also use a rotary motion but are different
from a circular saw. 
Introduction to Broaching
• Broaching is where a tool, with successively
increasing tooth size, is moved through the workpiece,
creating the desired shape with a single pass.
• Broaching is similar to sawing, with the exception
that a saw requires multiple passes, and the teeth are
not increased in size along the length of the tool.
• Broaching can be used for holes of various geometry,
grooves, and flat surface features.
Basic Geometry of a Broach
Cutting Geometry of a Broach
Types of broaching machines
• Broaching process is divided into two processes mainly:-

i) Linear Broaching.

ii) Rotary Broaching.

i) Linear Broaching:
• In this type of broaching, the broach is run linearly
against the surface of the workpiece to effect the cut.
Linear broaches are used in a broaching machine.
ii) Rotary Broaching:
• In this type of broaching, the broach is rotated and
pressed into the workpiece to cut an axisymmetric shape.
A rotary broach is commonly is used in a lathe or screw
machine.
Advantages

• High productivity rates

• Close tolerances
• Good Finishes
• Economical Operation (for many
applications)
Disadvantages

• Only certain workpieces are suitable

• There cannot be any obstruction in the path
of the tool.
• Tapered holes cannot be broached
• Parts must be able to withstand high thrust
force.
• Require rigid machines and workholding