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Saperation 1: Ass. Prof. Adnan Ripin Faculty of Chemical and Energy Engineering Universiti Teknologi Malaysia
Saperation 1: Ass. Prof. Adnan Ripin Faculty of Chemical and Energy Engineering Universiti Teknologi Malaysia
PHASE SEPARATION
ABSORPTION PROCESS
ABSORPTION
GAS – LIQUID SYSTEM
ABSORPTION
• mass transfer process
• separating a solute (A) or several solutes from a
gas phase by contacting the gas with a liquid
phase
• eg. absorbing NH3 from air using liquid water,
Acetone from air using liquid water
• liquid phase is immiscible in the gas phase
STRIPPING/DESORPTION
• solute is removed from a liquid by contacting it
with a gas
GAS-LIQUID EQUILIBRIUM
Henry’s laws:
pA = HxA or yA = H’xA
where
pA = partial pressure of component A (atm)
H= Henry’s law constant (atm/mol fraction) in Appendix A.3-18
H’ = Henry’s law constant (mol fraction gas/mol fraction liquid) = H/P
xA = mole fraction of component A in liquid
yA = mole fraction of component A in gas = pA/P
P= total pressure (atm)
SINGLE-STAGE EQUILIBRIUM CONTACT
yA1 yA2
xA0 xA1
Liquid & gas phases are brought into contact and separated
Long enough for equilibrium
Gas phase – solute A & inert gas B
Liquid phase – solute A & inert liquid/solvent C
Total material balance: L0 + V2 = L1 + V1
Balance on A: L0xA0 + V2yA2 = L1xA1 + V1yA1
Balance on A can also be written as
L’ + V’ = L’ + V’
where L’ = moles inert C
V’ = moles inert B
A gas mixture at 1.0 atm pressure abs containing
air and CO2 is contacted in a single stage mixer
continuously with pure water at 293 K. The two
exit gas and liquid streams reach equilibrium. The
inlet gas flow rate is 100 kg-mol/h, with a mole
fraction of CO2 of yA2 = 0.20. The liquid flow
rate entering is 300 kg-mol water/h.
xA0 = 0 xA1
7
Example 10.3-1
V1, yA1 V2 = 100 kmol/h
1 atm
yA2=0.2
L0 = 300 kmol/h 293K L1
xA0 = 0 xA1
Gas phase= CO2 + air
Inert C = pure water
Balance on A: L0xA0 + V2yA2 = L1xA1 + V1yA1
Balance on A can also be written as
L’ + V’ = L’ + V’
where
L’ = moles water =L0 (1-xA0) = 300 (1-0) = 300 kmol/h
V’ = moles air = V2 (1-yA2) = 100 (1-0.2) = 80 kmol/h
300 + 80 = 300 + 80
Example 10.3-1
300 + 80 = 300 + 80 (1)
At 293K, Henry’s law constant from App. A.3-18 = 0.142 x 104 atm/mol frac.
yA1 = H’xA1 = (H/P)xA1 = 0.142 x 104xA1 (2)
Substitue yA1 = 0.142 x 104xA1 into eq. (1):
300 + 80 = 300 + 80
L0 + VN+1 = LN + V1
Balance on A:
L’ + V’ = L’ + V’
operating line
COUNTERCURRENT MULTIPLE-CONTACT STAGES
Graphical determination of N:
Dilute Concentrated
It is desired to absorb 90% of the acetone in a gas
containing 1.0 mol% acetone in air a countercurrent
stage tower. The total inlet gas flow to the tower is 30.0
kg-mol/h, and the total inlet pure water flow to be used
to absorb the acetone is 90 kg-mol/h. The process is to
operate isothermally at 300 K and a total pressure of
101.3 kPa. The equilibrium relation for the acetone (A)
in the gas-liquid is yA = 2.53xA. Determine the number
of theoretical stages required for the separation.
300K, 101.3 kPa
VN+1 = 30 kmol/h
yAN+1 = 0.01
xA0 =0
L0 = 90 kmol/h 90% acetone absorb
13
Example 10.3-2
VN+1 = 30
yAN+1 = 0.01
kmol/h
L0 = 90 kmol/h
xA0 =0
300K, 101.3 kPa A = acetone, B = air, C = water 90% acetone absorb
Acetone in VN+1 = 0.01(30) = 0.3 kmol/h
Acetone in LN = 0.9(0.3) = 0.27 kmol/h
Balance of Acetone in V1 = 0.03 kmol/h
Entering air = 30 – 0.3 = 29.7 kmol/h
Entering water= 90 kmol/h
V1 = 29.7 + 0.03 = 29.73 kmol/h
yA1 = 0.03/29.73 = 0.00101
LN = 90 + 0.27 = 90.27 kmol/h
xAN = 0.27/90.27 = 0.003
Example 10.3-2
V1 = 29.73 kmol/h VN+1 = 30 kmol/h
yA1 = 0.00101 yAN+1 = 0.01
L0 = 90 kmol/h LN = 90.27 kmol/h
xA0 =0 xAN = 0.003
Kremser equations – valid only when operating & equilibrium lines are straight
Absorption:
where
m = slope of equilibrium line
A = absorption factor = Aav. = √(A1AN)
A1=L0/(mV1)
AN = LN/(mVN+1)
When A = 1
ANALYTICAL/ KREMSER EQUATION
V1 VN+1
yA1 yAN+1
L0 LN
xA0 xAN
Stripping:
where
m = slope of equilibrium line
A = absorption factor = Aav. = √(A1AN)
A1=L0/(mV1)
AN = LN/(mVN+1)
When A = 1
Example 10.3-3
V1 = 29.73 kmol/h VN+1 = 30 kmol/h
yA1 = 0.00101 yAN+1 = 0.01
L0 = 90 kmol/h LN = 90.27 kmol/h
xA0 =0 xAN = 0.003
Given: equlibrium relation for acetone-water : yA = 2.53 xA
∴N = 5.04
A tray tower is to be used to remove 99% of the
ammonia from an entering air stream containing 6 mol
% ammonia at 293K and 1.013 x 105 Pa. the entering
pure water flow rate is 188 kg H2O/h.m2 and the
inert air flow is 128 kg air/h.m2. Calculate the number
of theoretical trays needed.
PACKED TOWER
PRESSURE DROP & FLOODING IN PACKED TOWERS
where:
υG = superficial gas velocity (ft/s) = GG/ρG
GL = liquid mass velocity (Ibm/s.ft2)
ρG = gas density (Ibm/ft )
3
Accuracy = ± 11%
Fp = packing factor (ft-1) in Table 10.6-1
v = kinematic viscosity (centstokes) = μL/(ρL/62.4)
μ L= liquid viscosity (cp)
PRESSURE DROP IN STRUCTURED PACKING
FLOODING PRESSURE DROP IN PACKED & STRUCTURED
PACKINGS
ΔPflood = 0.115FP0.7
where:
ΔPflood = pressure drop at flooding (in. H2O/ft height of packing)
Fp = packing factor (ft-1) in Table 10.6-1
Conversion: 1 in H2O/ft height packing= 83.33 mm H2O/m height of packing
FP from 9 - 60
Accuracy = ± 10-15 %
FP 60 or higher, ΔPflood = 2.0 in. H2O/ft (166.7 mm H2O/m)
PRESSURE DROP & TOWER DIAMETER IN PACKED &
STRUCTURED PACKINGS
Procedure:
1. From the type of packing used, get FP from Table 10.6-1
Balance on A :
L’ + V’ = L’ + V’
Operating line
L’ + V’ = L’ + V’
Absorption Stripping
LIMITING & OPTIMUM L’/V’ RATIOS
Balance on A:
L’ + V’ = L’ + V’
Absorption Stripping
At point P, liquid flow L’ = L’min & x1 = x1max
L’min + V’ =L’min + V’
Absorption:
Stripping:
where
m = slope of equilibrium line (m2 is used for absorption, m1 is
used for stripping)
A = absorption factor = Aav. = √(A1A2)
A1=L1/(m1V1)
A2 = L2/(m2V2)
ANALYTICAL/ KREMSER EQUATION
V1 VN+1
yA1 yAN+1
L0 LN
xA0 xAN
Kremser equations – valid only when operating & equilibrium lines are straight
Absorption: Stripping:
where
m = slope of equilibrium line
A = absorption factor = Aav. = √(A1AN)
A1=L0/(mV1) & AN = LN/(mVN+1)
Example 10.6-3
V1 kmol/h VN+1 = 100 kmol/h
yA1 yAN+1 = 0.022
L0 kmol/h LN kmol/h
xA0 =0 xAN
A = ethyl alcohol , B = inert gas, C = pure water
yN+1
T= 303K, P = 101.3 kPa, L’ = 1.5 L’min A
L’ + V’ = L’ + V’
L’min + V’ = L’min + V’
xNA = 0.0218
Example 10.6-3 Number of theoretical trays = 4
xNA = 0.0218
yN+
1A
• equilibrium at interface
• resistance at interface = negligible
MASS TRANSFER USING FILM MASS-TRANSFER
COEFFICIENTS
Equimolar counterdiffusion
A diffusing from the gas to liquid & B from liquid to gas
Rearranging,
Slope
=
1st trial: assume (1-yA)iM & (1-xA)iM =1, determine slope
Draw line PM , get values of yAi & xAi
2nd trial: determine slope & get new values of yAi & xAi
Repeat until interface compositions do not change
Example 10.4-1
Solute A absorbed from a gas mixture A-B in a wetted wall tower
at 298K and 1.013 x 105 Pa
Solute A diffuses through stagnant B in the gas phase &
through a non-diffusing liquid
At a certain point in the tower, yAG = 0.38 & xAL = 0.1
Equilibrium data:
xA yA xA yA
0 0 0.2 0.131
0.05 0.022 0.25 0.187
0.10 0.052 0.3 0.265
0.15 0.087 0.35 0.385
Slope = -
yAi=0.183
xAi=0.247
Example 10.4-1 1st trial:yAi=0.183 & xAi = 0.247
2nd trial:
Slope = -
where
m’ = slope of the equilibrium line between points E & M
where
m’’ = slope of the equilibrium line between points E & M
where
Similarly,
where
Example 10.4-2 (similar to example 10.4-1)
Solute A diffuses through stagnant B in the gas phase &
through a non-diffusing liquid
At a certain point in the tower, yAG = 0.38 & xAL = 0.1
k’y = 1.465 x 10-3 kmol A/s.m2.mol frac.
k’x = 1.967 x 10-3 kmol A/s.m2.mol frac.
K’y, NA ,% resistance in the gas & % resistance in the liquid films= ?
Solving,
K’y = 8.90 x 10-4 kmol/s.m2. mol frac.
L+dL PACKED
V +d V xA+dxA COLUMN
yA+d
II dz
yA
V L
yA xA
I z
L1
V1
xA1
yA
1
Mass balance:
Rearrange ;
slope=
Slope = -
Slope = -
V’ = 13.65 kmol/h
y1A = 0.026 L1
V’ = 13.65 kmol/h
y1A = 0.026 L1
Material balance on A:
L’ + V’ = L’ + V’
x1 = 0.00648
Example 10.6-4 V2
L’ =45.36 kmol/h
y2A = 0.005
x2=0
T = 293K
P = 101.3 kPa
k’ya = 3.78 x 10-2 kmol A/s.m3.mol frac.
S = 0.186m2
k’x a= 6.16 x 10-2 kmol A/s.m3.mol frac.
V’ = 13.65 kmol/h L1
y1A = 0.026 x1 = 0.00648
1. Plot operating line & equilibrium line
Example 10.6-4 k’ya = 3.78 x 10-2 kmol A/s.m3.mol frac.
k’x a= 6.16 x 10-2 kmol A/s.m3.mol frac.
V’ = 13.65 kmol/h, L’ = 45.36 kmol/h , S = 0.186 m2
y1 = 0.026 , x1 = 0.00648, y2 = 0.005, x2 = 0
2. By trial-and-error, determine yi, xi or y*, x*: 1st trial, Slope = -
For point 1: (y1 = 0.026 , x1 = 0.00648)
Slope = -
Example 10.6-4
For point 1:
From the plot, yi1 = 0.0154 , xi1 = 0.013, y*1 = 0.0077
For 2st trial, Slope = -
Example 10.6-4
Slope = -
Since the latest slope and the former slope is approximate close, the
y = 0.0154 , x = 0.013, y*values
= 0.0077 are accurate enough.
i1 i1 1
Example 10.6-4
Slope ≈ - ≈-
Since the slope at point 2 and point 1 changes little in the tower, the value
of the slope -1.62 from the 1st trial is acceptable. Plotting the slope at point
2 gives yi2 = 0.002, xi2 = 0.0018 and y*2 = 0
Example 10.6-4 k’ya = 3.78 x 10-2 kmol A/s.m3.mol frac.
k’x a= 6.16 x 10-2 kmol A/s.m3.mol frac.
V’ = 13.65 kmol/h, L’ = 45.36 kmol/h , S = 0.186 m2
y1 = 0.026 , x1 = 0.00648, y2 = 0.005, x2 = 0
yi1 = 0.0154 , xi1 = 0.013, y*1 = 0.0077
yi2 = 0.002, xi2 = 0.0018 and y*2 = 0
where
Example 10.6-4 k’ya = 3.78 x 10-2 kmol A/s.m3.mol frac.
k’x a= 6.16 x 10-2 kmol A/s.m3.mol frac.
V’ = 13.65 kmol/h, L’ = 45.36 kmol/h , S = 0.186 m2
y1 = 0.026 , x1 = 0.00648, y2 = 0.005, x2 = 0
yi1 = 0.0154 , xi1 = 0.013, y*1 = 0.0077
yi2 = 0.002, xi2 = 0.0018 and y*2 = 0
∫ ∫
∫ ∫
HEIGHT & NUMBER OF TRANSFER (HTU & NTU)
When major resistance to mass transfer is in gas phase, NOG
or NG should be used (absorption)
When major resistance to mass transfer is in liquid phase,
NOL or NL should be used (stripping)
HOG = HG + HL
HOL = HL + HG
where
Height of tower, z
ESTIMATION OF MASS-TRANSFER COEFFICIENTS
FOR PACKED TOWERS (dilute mixtures)
where
fP = relative mass transfer coefficient (Table 10.6-1)
Gx, Gy = liquid and gas mass flowrate per m2 tower cross-section (kg/s.m2)
At 303K and 101.32kPa, from A.3-3, ρair= 1.666 kg/m3 and μ= 1.866 x 10-5 kg/m.s
From Table 6.2-1, for Air-CO2 system, at 276K DAB = 0.142 x 10-4 m2/s
Correcting for 303K, DAB303K = DAB276K
HOL = HL + HG
where
m = slope of equilibrium line
From A.3-18, for CO2 at 1 atm, pA = 0.186 x 104xA,
yA = (pA/P)xA = (0.186 x 104/1)xA
HOL = HL + HG
Proble
mstream
A gas 2: contains 4.0 mol% NH3 and its ammonia
content is reduce to 0.5 mol% in a packed absorption
tower at 293 K and 1.013 x 105 Pa. The inlet pure water
flow is 68.0 kg-mol/h and total inlet gas flow is 57.8 kg-
mol/h. The tower diameter is 0.747 m. The film mass
transfer coefficients are = 0.0739 kg-mol/s.m3. mol
frac. and = 0.169 kg-mol/s.m3. mol frac.