“BHARAT HEAVY ELECTRICAL LIMITED, JHANSI”

A
SUMMER TRAINING REPORT
SUBMITTED
TO
RAJASTHAN TECHNICAL UNIVERSITY
IN PARTIAL FULFILLMENT FOR THE AWARD OF THE DEGREE OF
BACHELOR OF TECHNOLOGY
IN
ELECTRICAL ENGINEERING

ACADEMIC SESSION 2015-2016

SUBMITTED TO: SUBMITTED BY:

MR. SAHI RAM SIR DEV SUMAN SHARMA
ASST. PROFESSOR B.TECH 7TH SEM

ELECTRICAL DEPARTMENT 12EIAEE714

DEPARTMENT OF ELECTRICAL ENGINEERING

INSTITUTE OF ENGINEERING & TECHNLOLGY, ALWAR
 POWER
TRANSFORMER

They have rating above 200 Kva

and used in generating station and substation used for
power transmission line for stepping up and stepping
down the voltage.
Stages of Power Transformers manufacturing
are :

Design & Drawing

Winding Manufacturing
Core Building Relacing of core
Unlacing of Core Terminal Gear
Fitting Bottom insulation Mounting
Core Coil Assembly Final Tanking

Fitting of Top insulation Testing

Despatch
Design & 1Drawing
Φ
:
Phase 3Φ
MVA
 Rating
KVA
66 kv
 Voltage Class
11 kv
 50 Hz
 Frequency
60 Hz
Δ
 Connection
Y
Generating
 Purpose Substation
Distribution
Winding Used :
 R-S Coil : reverse section winding.
 Helical coil : winded in shape of
spring.
 Spiral coil : simply wounded on the
base.
 Interleaved coil : winding current
rotates in same conductor
 Composite winding : more than one
conductor winded with each other.
 Helical winding
Interleaved
Core of Transformer
Material Used : :
CRGO : Cold rolled grain oriented silicon steel is used
to build the core.

Purpose of using CRGO is to reduce the Hysteresis

losses. Laminations of these sheets minimizes eddy
current loss.
Unlacing of core :
This is basically the phenomena of removal of top end
frame of the core assembly so that the coils can be
mounted on the core.
Core – Coil Assembly :
Core coil assembly consists of assembling the windings to the core assembly. Core
assembly is placed on a suitable leveled platform.
Tighten the three limbs with webbing tape. Top channels and top yoke laminations
are removed and placed on a table in the same sequence. Bottom insulation items
like pressboard rings, petals; perma wood rings are placed on bottom yoke on each
core limb. Core wraps as specified in the design details are covered to the core limbs
and tightened with cotton tape.

 L.V Coil : primary coil for step down transformer, made in order to allow the flow
of large current through it .

 H.V Coil : Secondary coil for step down transformer, made in order to allow high
voltage and hence small current through it.

 T.V Coil : this is known as the tertiary voltage coil.

Relacing
The top yoke is againOf Core
attached to :
The Rest of the Core, the sheets
Are attached one by one or in
Packets (generally 2 to 4 in
numbers) to the core limb in
erect position. Then the job is
dipped in oil and then heated to
remove any kind of moisture in
it. After that the job is
compressed i.e. pressure is
applied from the top to compress
the coil and achieve the required
CD of the coil as specified in
design.
Processing and DRY OUT :
The presence of the moisture brings about the
reduction in the electric strength of material and
also increases its volume.

Dry out is necessary in this condition.

The final drying out is commenced either when
the core and winding are placed or when they
are fitted in to there tank, all main connections
made and the tank placed in an oven and
connected to the drying system
 Tapping
Main two location:
1. Inside Tank
2. Outside Tank
 Considered as integral part of transformer

Tapping operation
(1)On load tap changer (2)Off load tap changer

 Tapping is terminated just bellow oil level

 External handle
 Taping is done on HV winding
 Provided in middle (axial & radial force)
 Bushing
 Up to 66kv non-condenser bushing are used is porcelain & oil
filled

 Above 66kv condenser bushing are used for economic reasons.

 Condenser type bushing: It is formed by inserting Aluminum

foiled layers into a paper winding at predetermined radius.

 “Partial capacitance”

 In outdoor substation the

bushing are covered by a
porcelain rain shade
 Final Tanking
Tanking means…..
:
assembling the core coil
assembling job into
transformer tank with
all necessary accessories
according to bill
of material
and design diagram.
 Conservator
 What is Conservator ?

 The expansion of oil from Transformer tank takes up in

Conservator

 When oil contracts, air from atmosphere enters in Conservator .

 Risk of contamination of oil in transformer

 Breather valve is mounted to avoide moisture

 Breather contain silica in it

Final Testing :
Routine Tests
Voltage ratio and polarity.
 winding resistance.
 impedance voltage, short-circuit impedence and load
loss
dielectric tests.
(a) separate source AC voltage.
(b) Induced voltage.
no-load losses and current.
on-load tap changers, where appropriate.
TYPE Tests :
Temperature rise test.
noise level test.
lightning impulse tests.
EQIPMENTS USED FOR THE PROTECTION
OF POWER TRANSFORMER

Lightning Arrester.
Over Current Relay.
Buccholz relay.
Oil level indicator.
Over fluxing relay.
THANK YOU
ANY QUERY