Machine Design 03

ADVANCED COACHING

TUPV TOP THE BOARD TUPV TOP THE BOARD

One of the great advantages to using
the conjugate beam method to
compute beam deflections is that the
method can handle beams

A. of varying cross section

B. with varying cross section and
different materials
C. with different materials
D. with two built ends
The easiest, most straight
forward method for method beam
deflection is the

A. double integration method

B. moment area method
C. straight energy method
D. table look up method
The conjugate beam method of
calculating beam deflection allows
deflection to be found by drawing

A. Shear diagrams
B. Shear stress diagram
C. Moment diagrams
D. Shear and moment diagrams
When an axial stress is applied
eccentrically to a beam, the combined
stress due to compression (tension)
and bending may be found by

A. Simple addition
B. Combined stress theory
C. Mohr’s circle
D. Finite element analysis
The disadvantage of using the Goodman
design criterion of Soderberg design criterion
is that it

A. Applies only for brittle materials

B. Is acceptable for metals only below their
critical temperature
C. Is the more conservative of fluctuating
stress theories
D. Requires the material’s ultimate strength
to be known
A test for pipe used for coiling in
sizes 2 inches

A. flaring
B. crush
C. flange
D. blend
The size of an equal leg length
fillet weld shall be based on the
length of the largest

A. Isosceles right triangle

B. Square
C. Right triangle
D. Rectangle
A machine used in testing steel
generally strike the specimen with
an energy from 220 to 265 ft-lb

A. Izod test
B. Charpy test
C. Rockwell test
D. Test blocks
One important skill that operators
of machine tools must have an
understanding of measurements
demands:

A. speed
B. neatness
C. precision
D. sociability
Which of the following metal is
easy to chisel?

A. alloy steel
B. manganese steel
C. stainless steel
D. cast iron
During the quenching process in
heat treating steel, agitation of the
fluids used in the quenching has
what effect on the severity of the
quenching?

A. Increase quenching severity

B. decrease quenching severity
C. Has no effect on quenching
severity
D. Reverses quenching severity
In the design of mechanical members,
the separation that takes place along
in the direction of the highest shearing
stress is

A. Ductile fracture
B. Fatigue stress
C. Residual stress
D. Torsion stress
It is a square key with the
bottom two corners are beveled

A. Saddle key
B. Barth key
C. Woodruff key
D. Gib head key
Change in metal structure by
which the surface structure
recovers from its unstable
condition
A. annealing
B. normalizing
C. aging
D. tempering
The ability of a material to absorb
energy within its proportional limit

A. Yield strength
B. resilience
C. toughness
D. Creep strenght
In kinematics, the occurrence of
linear and rotational motion
simultaneously is known as

A. mechanism
B. rotakinematics
C. Corioli’s
D. Grashof’s
In kinematics, a single degree of
freedom which permits only
sliding motion is

A.Revolute pair
B.Screw pair
C. prismatic pair
D.Cylindrical pair
It is the ability of material to
absorb plastic deformation

A. Toughness
B. Stiffness
C. Hardness
D. Machinability
Tooth breakage on gear is usually

A. A tensile fatigue
B. A contact stress
C. A crack
D. None of these
Pitting is a function of the Hertzian contact stresses
between two cylinders and is proportional to the
square root of the

A. Applied load
B. The contact stress
C. The stress
D. Impact
Is the angle through which the gear turns
from the time a given pair of teeth are in
contact at the pitch point until they pass
out the mesh

A. Angle of contact
B. Angle of approach
C. Position angle
D. Angle of recess
Is the angle through which the gear turns from
the time a particular pair of teeth come into
contact until they go out of control

A. Pitch angle
B. Angle of action
C. Angle of approach
D. None of these
A type of coupling that allows slight amount of
torsional/ angular flexibility due to
introduction with some material cylindrically
wrapped around the bolts in the flange

A. Simple elastic bonded coupling

B. Elastic material bushed coupling
C. Elastic material bonded coupling
D. all of these
In uniformly loaded beam, the maximum
vertical shearing force occurs

A. At the center
B. At the second section of maximum
moment
C. At the bottom fiber
D. At the end supports
A type of roller bearing in which the
balls are assembled by the
eccentric displacement of the inner
ring

A. shallow groove ball bearing

B. self aligning ball bearing
C. filling slot ball bearing
D. deep groove ball bearing
The effectiveness of the brake may greatly
decrease shortly after it begins to continuously

A. vade
B. acted
C. fade
D. cade
Occurs when the oil film fails, but in this case,
the load and the speed are so high that the
surface metal is melted and the metal is
smeared down the profile

A. abrasion
B. corrosion
C. spalling
D. scoring
The extra tooth in gear which is used to
distributes the wear more evenly

A. Hunting tooth
B. Tooth profile
C. Dummy tooth
D. Add tooth
A gear that has an advantage of smoother
tooth engagement, quietness of operation,
greater strength and higher permission speeds

A. Zero bevel gear

B. straight bevel gear
C. hypiod bevel gear
D. spiral bevel gear
Amount of automatic feed in shaper is
increased by taking the crank pin

A. At the center of the crank disc

B. Towards the center of the crank disc
C. Away from the center of a crank disc
D. None of the above
In a shaper, the feed (metric) is usually
expressed in

A. mm/ stroke
B. Meter/ stroke
C. mm/ revolution
D. none of the above
For cutting gear teeth in a shaper, the ---- tool
is used

A. Gooseneck
B. Round nose
C. “V” shaped
D. Form
Shaper tool bit should not extend in tool
holder beyond

A. 5 mm
B. 25 mm
C. 15 mm
D. 50 mm
The standard ratio of cutting to return stroke
in shaper is

A. 3:1
B. 2:3
C. 1:2
D. 3:2
A tipped tool is more useful than a
H.S.S tool because

A. it can resist more heat

B. cutting speed can be increased
C. it can keep the cutting point straight
D. all of the above
The feed in a shaper takes place at

A. the beginning of a return stroke

B. the middle of the return stroke
C. the beginning of cutting stroke
D. the end of return stroke
When two touching surfaces have
high contact pressure and when
these surfaces have minute relative
motion, a phenomenon called

A. pitting
B. receding
C. damping
D. fretting
Is the process of cold works where
a limited amount of material,
resulted to a higher strength and it
leaves a surface under compressive
stress

A. surface finishing
B. smoothing
C. surfacing
D. surface rolling
When a hot part is cooled suddenly by
quenching , there is momentarily a high
temperature gradient that includes a
stress gradient. Some metal parts under
certain conditions crack as a result of
this phenomenon which is called

A. thermal-shock failure
B. thermal fatigue
C. honing
D. quenching
Is a low cost spring material, suitable
where service is not a severe and
dimensional precision is not needed

A. hard drawn wire spring

B. helical spring wire
C. stainless steel
D. helical tension spring wire
Is a spring wire with good quality for
impact loads and moderately high
temperature

A. hard drawn wire spring

B. helical spring wire
C. chromium-silicon
D. helical tension spring wire
Is a type of coil where the helical coil i9s
wrapped into a circle forming an annular
ring

A. volute spring
B. motor spring
C. hair spring
D. garter spring
In a planer the feed is provided

A. at forward stroke
B. in between forward stroke
C. at return stroke
D. in between return stroke
In a planer the cutting speed depends
upon

A. material of job, material of tool and

feed rate
B. r.p.m. of bull gear
C. depth of cut
D. none of the above
If length of the planer stroke is 450 mm,
number of stroke per minute are 10, then
cutting speed will be

A. 3 meter/min.
B. 7.5 meter/min.
C. 5 meter/min.
D. 10 meter/min.
The planer tool differs from the lathe tool
because it has

A. less front and side clearance

B. more front and side clearance
C. less rake angle
D. more rake angle
The cutting action in on both strokes in

A. open side planer

B. pit planer
C. double housing planer
D. universal planer
The straddle milling is done by means of
two

A. side milling cutters

B. face milling cutters
C. plain milling cutters
D. form cutters
The formula to find out the number of turn
of the crank simple indexing is

A. T=20/N
B. T=40/N
C. T=N/20
D. T=N/40
A method whereby a gear is run with
another gear that has abrasive surface
material

A. hobbing
B. honing
C. lapping
D. milling
The ability of the material to absorb
energy within its proportional limit is
known as

A. resilience
B. endurance
C. toughness
D. spring action
In pure torsion, the maximum torsional
stress is at the center of the

A. peripheral sides
B. long sides
C. medium sides
D. short sides
When tested in compression, ductile
materials usually exhibit __________
characteristics up to the yield strength as
they do when tested in tension

A. the same
B. less than
C. more than
D. approximately the same
In a pressure vessel, the ratio of minimum
strength of joint to the strength of solid
joint is known as

A. efficiency
B. performance factor
C. joint efficiency
D. relative strength
A tolerance where the size of a part is
permitted to be either larger or smaller
than the given dimension

A. bilateral
B. unilateral
C. lateral
D. none of these
If a clearance of a cutting edge is 15 deg,
the lip (wedge) angle in 75 deg, the rake
angle will be

A. 80 deg
B. 10 deg
C. 70 deg
D. none of the above
The cross feed rod is 5mm pitch and the
graduated collar has 250 graduation. If 15
divisions depth of cut is given, the
reduction in diameter will be

A. 0.2 mm
B. 0.6 mm
C. 0.3 mm
D. 0.4 mm
The approximate hardness of HSS end
mill cutter is

A. 45 HRC
B. 62 HRC
C. 52 HRC
D. 72 HRC
The over arm of a milling machine is used
to support

A. spindle
B. column
C. arbor
D. table
Where the feed motion takes place in a
slotting machine

A. during the cutting motion

B. at the end of return motion
C. after each forward stroke
D. after each double stroke
Which of the following conditions may
cause error during knurling?

A. to much longitudinal feed

B. surface speed too low
C. clamped length of tool too short
D. unnecessary support with tail stock
center
Mark the milling method during which the
formation of the chatter marks is very
likely

A. during down cut milling with a

straight tooth cutter
B. during up cut milling with a straight
tooth cutter
C. during face milling with a straight
tooth cutter
D. while using spiral tooth cutter
Intrinsic silicon becomes intrinsically
conductive with electrons as majority
carriers, when doped with which of the
following?

A. Aluminum
B. Antimony
C. Boron
D. Germanium
All of the following group of plastics and
thermoplastics, EXCEPT

A. Polyvinylchloride (PVC) and polyvinyl

acetate
B. Acrylic (Lucite) and Polyamide (nylon)
C. Polyethylene, polypropylene, and
polystyrene
D. Phenolics, melamine and epoxy
All of the following statements about
rusting of iron are correct, EXCEPT

A. Contact with water, and oxygen are

necessary for rusting to occur
B. Contact with more a more
electropositive metal reduces rusting
C. Phalides aggravate rusting, a process
which involves electromechanical
oxidation- reduction reactions
D. Pitting occurs in oxygen rich anodic
areas and the rust is deposited
nearby
At quite low temperature (say -75 C) the
notched bar impact value of steel

A. Increases significantly
B. Decreases significantly
C. Remains unchanged
D. Depends on heat treatment carried
out
Materials with low values of thermal
expansion are desirable for

A. Pyrex glassware
B. Thermometers
C. Barometers
D. Railroad rails
Individual rigidity values

A. Have no significance
B. Are significant only for ductile
materials
C. Indicate how much stronger one
member is than another
D. Are significant only for brittle
materials
An advance motion along the longitudinal
axis of a twist drill is called

A. Speed
B. Cutting speed
C. Feed
D. None of the above
In internal cylindrical grinding, the
grinding wheel and the work rotate in

A. Same direction
B. Opposite direction
C. Neither ‘a’ nor ‘b’
D. A or B both
For grinding materials having low tensile
strength which abrasive is used

A. Silicon carbide
B. Emery
C. Aluminum oxide
D. Corrundum
The size of grinding wheel is taken from

A. Diameter of a wheel
B. Width of face
C. Bore size
D. All of the above
Which centre is used for supporting open
end of pipes, shells, etc. turning or thread
cutting in a lathe?

A. Ball centre
B. Pipe centre
C. Half centre
D. Female centre
When outside diameter of a job is turned
in relation to the internal hole, the job
should be held

A. In three jaw chuck

B. On face plate
C. On lathe mandrel
D. Between centers
Included angle of a dead center is

A. 30 deg
B. 60 deg
C. 45 deg
D. 90 deg
Machining of properties of steel can be
improved by adding

A. Sulfur, lead, phosphorous

B. Vanadium, aluminum
C. Silicon, aluminum, titanium
D. Chromium, nickel
A behavior of metals wherein strength of
metal is increased and ductility is
decreased on heating at a relatively low
temperature after cold working, is called

A. Twinning
B. Solid solution hardening
C. Clustering
D. Strain aging
Point of arrest of iron corresponds to

A. Stages at which allotropic forms

change
B. Stages at where further heating does
not increase temperature for
sometime
C. Stages at which properties do not
change with increase in temperature
D. There is nothing like point of arrest
The column of splice is used for
increasing

A. Strength of the column

B. Cross sectional area of the area of
the column
C. Length of the column
D. All of the above
A rolled steel shaft designed as 50 ISF 8
means

A. The flat is 50 mm long and 8 mm thick

B. The flat is 50 mm wide and 8 mm
thick
C. The flat has cross sectional section of
50 sq meter and width 8 mm
D. The flat has cross sectional section of
50 sq meter and depth 8 mm
A shaft rotating in anti- clockwise
direction at low speed inside a bearing
will be

A. At bottom most bearing

B. Towards left side of the bearing metal
to metal contact
C. Towards the left side of bearing and
making no metal to metal contact
D. Towards right side of bearing and
making no metal to metal contact
Which gauge is used to check the internal
threads?

A. Plug gauge
B. Thread plug gauge
C. Ring gauge
D. Thread ring gauge
In case of a limit plug gauge which size
will not enter into the hole

A. ‘go’ size
B. ‘not go’ size
C. A and B both
D. None of the above
Limit gauge is made to the _______ sizes of
the work to be measured

A. Actual and nominal

B. Nominal and lower limit
C. Nominal and upper limit
D. Maximum and minimum
‘Go’ limit is

A. Upper limit of shaft

B. Lower limit of hole
C. A and B both
D. Neither A nor B
Lapping is done

A. To finish the job to a fine degree of a

accuracy
B. To get a high quality of surface finish
C. To control the size
D. All of the above
In which method a bore is finished to a
vey close tolerance

A. Lapping
B. Grinding
C. Honning
D. Turning
Jig bushing is generally made of

A. Mild steel
B. Tool steel
C. Cast iron
D. Brass
A tolerance where the size of a part may
larger only, or smaller only, than the given
dimension

A. bilateral
B. unilateral
C. lateral
D. None of these
Is the relatively finely spaced
irregularities of the surfaces

A. smoothness
B. lay
C. waviness
D. roughness
Is the irregularities or departures from
the nominal surface of a greater spacing
than the roughness

A. smoothness
B. lay
C. waviness
D. roughness
It has been said that 80% of the failure of
the machine parts have been due to

A. negligence
B. compression
C. torsion
D. fatigue
In a part uniform temperature and not
acted upon by an external load, any
internal stresses that exist are called

A. Residual stress
B. Superposed stress
C. Form stress
D. Control stress
Is a process of prestressing or
overstressing a hollow cylindrical
member beyond the elastic range by
hydraulic pressure

A. presstage
B. pitting
C. autofrettage
D. Stress relieving
Which of the following quick return
mechanism is most widely used in most
of the slotters

A. Whitworth mechanism
B. Hydraulic mechanism
C. Slotter disc mechanism
D. Slotter link and gear mechanism
In a slotter the cutting speed depends
upon

A. Material to be cut
B. Finish required
C. Material of the slotter tool
D. All of the above
If the clearance angle is more than the
required on a slotter tool, the support on
cutting edge will be

A. more
B. medium
C. less
D. All of the above
Convex shaped slotter tools are used for
machining

A. Flat surface
B. Convex surface
C. Conical surface
D. Concave surface
The clamping block to be used in a slotter
to support the end of the strap is made of

A. H.S.S
B. lead
C. High carbon steel
D. wood
The table for slotter has feeding
movements

A. longitudinal
B. rotary
C. cross
D. All of the above
Divided table planer has

A. One table
B. One housing
C. Two tables
D. Two housing
A type of spring where thin flat strip
wound up on itself as a plane spiral,
usually anchored at the end

A. Volute spring
B. Motor spring
C. Hair spring
D. Garter spring
The theory of mechanics of materials
shows that the results from the
octahedral shear stress theory and those
form the maximum distortion-energy
theory are

A. Relevant
B. Less than
C. The same
D. More than
A screw that requires positive torque to
lower the load, or to loosen the screw if it
has been turned tight against a
resistance

A. Power screw
B. Self screw
C. Lock screw
D. Self locking screw
Used for the permanent fits, are similar to
involute splines except that the pressure
angle is 14.5 degrees

A. Separation load
B. Stub serrations
C. Spline shaft
D. Involute serrations
Are used as couplings, or in additions to
another couplings where, in case of
overload, there is danger of injury to
machines or to material process

A. Involute serrations
B. Shear pin
C. Flange coupling
D. King pin
A coupling that transmits power via the
frictional forces induced by pulling the
flanges toward each other over slotted
tapered sleeves

A. Flange coupling
B. Ribbed compression coupling
C. Rigid coupling
D. Flange compression coupling
Alloy steel is known for its resistance to
corrosion, abrasion and wear that is
usually ideal for mill grinding of ore in
cement and concentrator application. It is
usually combined with molybdenum to
increase the depth hardening

A. Flange coupling
B. Ribbed compression coupling
C. Rigid coupling
D. Flange compression coupling
The buckling load of intermediate
columns (too tall to be piers, but too short
to be slender columns) can be determined
by

A. The euler load with fixed-end

conditions
B. Computing allowable stress from
the ultimate strength
C. Computing allowable stress from
the yield strength
D. The secant formula
Is a form of correction that develop a
highly localized areas on a metal surface

A. Crevice
B. Erosion
C. Galvanic
D. Pitting
The deterioration of organic coating
characterized as completely

A. Chalking
B. Rusting
C. Checking
D. Fretting
Is used to enable milling machine to take
climb milling cuts

A. Helical driving mechanism

B. Spindle
C. Read out
D. Backlash eliminator
A corrosion occurs within the or adjacent
to a crevice formed by contact with
another piece of the same or another
metal

A. Pitting
B. Erosion
C. Galvanic
D. Crevice
A band brake is installed on a drum rotating at
250 rpm, and a diameter of 900 mm. The angle of
contact is 1.51 pi radians and one end of the
brake band fastened to a fixed pin while the
other end to the brake arm 150 mm from the
fixed pin. The coefficient of friction is 0.25 and
the straight break arm is 1000 mm long and is
placed perpendicular to the diameter bisecting
the angle of contact. Determine the minimum
force in Newtons applied at the brake necessary
to stop the drum if 50 KW is being absorbed
A. 200.00 N
B. 210.00 N
C. 220.00 N
D. 2000.00 N
A pinion gear of hydrated lime roller
crusher runs at 1750 rpm and transmits to
2.5 kW gear. The teeth are cut on the 20
degrees full depth system and have a
modulus m = 2.5 mm. determine the radial
load of the gear.

A. 0.106 kN
B. 0.199 kN
C. 0.491 kN
D. 0.546 kN
A treatment of the surface of iron-based
alloys, usually in the form of sheet strip is

A. Epoxy painting
B. Bluing
C. Sanding
D. Coating
An element assembled into a tapped hole
is

A. Key
B. Nut
C. Screw
D. Worm gear
After hot working, a stress caused by
reduced hydrogen solubility is

A. Residual stress
B. Galling
C. Pitting
D. Flaking
The procedure of heating to and holding a
metal at a designated temperature for a
period of time and then cooling it at a
controlled rate is

A. Annealing
B. Quenching
C. Tempering
D. Normalizing
Which one is the correct statement about
true stress-strain method?

A. There is no such phenomenon like

true stress or true strain
B. True stresses is load per unit area
(actual) and similarly true strain
determined under actual conditions
C. This method can be used for
compression test as well
D. It is more sensitive to change in
mechanical conditions
Coaxing increases the

A. Strength by reversible cycling

B. Hardening by surface treatment
C. Corrosion resistance by spraying
D. Fatigue resistance by over-
stressing the metal successively
In laminated spring the strips are
provided in different lengths for

A. Economy
B. Reduction in weight
C. Improved appearance
D. Equal distribution of stress
Select the one for which diamond
riveted joint can be adopted

A. Butt joint
B. Lap joint
C. Double riveted lap joints
D. All types of joint
The radial pressure and hoop tension for
a thick cylinder is

A. Maximum at inner surface and

decreases towards outer surface
B. Maximum at inner surface and
increases towards outer surface
C. Minimum at inner and outer surfaces
and maximum in the middle
D. Minimum at inner and outer surfaces
and maximum in the middle
In actual machines

A. Mechanical advantages is unity

B. Mechanical advantages is less than
unity
C. Mechanical advantages is less than
velocity ratio
D. Mechanical advantages is equal to
velocity ratio
The presence of sulphur in pig iron makes

A. It as easily machinable
B. Its hard
C. Increases the fluidity
D. The casting unsound
Aluminum alloys for pressure die casting

A. Must posses considered fluidity

B. Must have iron as one of the
constituents
C. Must not be free from hot shortness
D. Must be light
The hardness of steel increases if it
contains

A. Austenite
B. Pearlite
C. Martensite
D. All of the above
Surface hardening to produce a hard
outer surface with a ductile interior is
desirable for metal (steel) products
subjected to

A. High tensile loads

B. Shock
C. Fatigue
D. High compressive loads
In calculation using standard structural
shapes of I-beams, it is assumed that the
shear stress is carried by the

A. Entire cross-sectional area

B. Web only
C. Top flange only when in compression
D. Flanges only
All of the following are feasible methods
for calculating truss deflection of
statistically indeterminate trusses except
the

A. Strain energy method

B. Virtual work method
C. Unit load method
D. Table look-up method
is used when the loads are not too great

a. rope
b. fiber
c. silk
d. rubber
covers general specifications and
dimensions of flat, round hole washers,
intended for used in general purpose
applications

a. gasket
b. groove washer
c. lock nut
d. plain washer
the axial distance specified on the
internal and external taper thread
members

a. pitch
b. lead
c. standoff
d. helix distance
what operation of machining a smaller
diameter on the side surface of work
piece for a specified length

a. surfacing
b. threading
c. recessing
d. graving
the _________ describes the temperature at
which solidification normally begins upon
cooling of the melted alloy

a. solidus
b. liquidus
c. eutectic
d. solvus
acts not only as stress raisers but also as
stress complicators and frequently induce
a degree of stress tri-axiality

a. shrinkage voids
b. non-metallic inclusions
c. rough surfaces
d. notches
is accomplished by distortion of the
crystalline lattice of the solvent metal by
the solute atoms, with its resulting effect
on the forces required to accomplish slip
on warped or dimpled planes

a. deformation casting
b. solid alloying
c. solid solution hardening
d. precipitation hardening
casting used in the lost wax process ,
long used in dentistry, is applicable to
some alloy for high-temperature use that
could not otherwise be made to the
required dimensional tolerances

a. centrifugal casting
b. static casting
c. precision
d. sand
what's number 5 in mohr's scale

a. flour spar
b. apatite
c. quarts
d. gypsum
ordinary steels at high temperature, have
only one constituent, which is iron
holding carbon in solid solution

a. austenite
b. ferrite
c. pearlite
d. cementite
on slow cooling, the iron carbide
associates itself with a definite amount
of ferrite to form an aggregate called
____________

a. cementite
b. austenite
c. ferrite
d. pearlite
which of the following is used to clean
the gauge block before and after use

a. brush
b. chamois leather or linen cloth
c. cotton waste
d. none of the above
one of the causes of grinding wheel
glazing

A. grain size is too fine

B. wheel speed is too fast
C. wheel is hard
D. A and B both
the grade of grinding wheel depends upon

A. grain size
B. kind of abrassive
C. structure
D. hardness of bond
which kind of bond is commonly used

A. vitrified
B. shellac
C. rubber
D. none of the above
which bond is suitable for wet grinding

A. rubber
B. shellac
C. silicate
D. none of the above
a grinding wheel which has got the
marking 'C', is made with the abrassive

A. aluminum oxide
B. silicon carbide
C. combination of A and B
D. corrundum
as per indian standard, the grain size 46
comes under the group

A. coarse grain
B. fine grain
C. medium grain
D. very fine grain
as per indian standard 'M' grade wheel
under the group

A. soft
B. hard
C. medium
D. none of the above
the symbol conventionally used for the
resinoid bond is

A. 'V'
B. 'B'
C. 'R'
D. 'E'
a grinding wheel is marked as 15A 46L 5V
23, out of these 5 means

A. kind of abrassive
B. structure
C. kind of bond
D. grain size
balancing of grinding wheel is done to

A. make the outside diameter concentric

with the bore
B. make the sides of wheel parallel
C. equalize the weight in every portion of
the wheel
D. none of the above
grinding fluids are used to

A. reduce the friction between the wheel

face and the job
B. wash away ships
C. prevent loading of wheel
D. all of the above
taps are resharpened by grindings

A. flutes
B. diameter
C. threads
D. relief
the radial distance between the
bottomland and the pitch circle is

A. clearance
B. deddendum
C. addendum
D. working depth
a mechanical element connected directly
to the prime mover is

A. axle
B. spindle
C. line shaft
D. transmission shaft
a spur gear with infinite radius is also
known as

A. herringbone gear
B. helical gear
C. rack gear
D. bevel gear
an engineering material which contains a
mixture of pure iron and 1 to 3% slag is
known as

A. stainless steel
B. killed steel
C. wrought iron
D. pig iron
in bolt design, the maximum load a bolt
can withstand is

A. ultimate load
B. resultant bolt load
C. permissible bolt load
D. proof of load
a fixed shaft with a rotating pulley is
known as

A. cantilever beam
B. axle shaft
C. line shaft
D. transmission shaft
a 220-mm power screw has a signle
square threads with a pitch of 4-mm and
is used in power-operated press. each
screw is subjected to a load of 5kN. the
coefficient or friction are 0.075 for the
threads and 0.095 for the collar friction.
the frictional diameter of the collar is 30
mm. find the torque to the lower load

A. 19.1127kJ
B. 19.1056 kJ
C. 14.0914 kJ
D. 20.5410kJ
a compression spring has 18 active coils,
a free length 1.25 in., and an outside
diameter of 9/32 in, it is made of No. 15
gauge (0.035 in) music wire and has plain
ends. find the critical frequency

A. 346.821 cycles
B. 346.321 cycles
C. 144.040 cycles
D. 142.361 cycles
an industrial blower is being driven by a 120cm
cast iron pulley which is fastened to a 120.6mm
shaft by means of a 30.16mm square key 177mm
long. what force acting at a pulley rim will crush
the cast iron pulley keyway, if the strength of
cast iron is 1691.3 kg/cm^2 tension and 6765.3
kg/cm^2 in compression while the shaft and key
are of the same material with permissible
crushing strength of 1887.76 kg/cm^2

A. 18148 kg
B. 18143 kg
C. 5064 kg
D. 5.066 kg
a thin walled cylindrical pressurized
ammonia tank is subjected to an internal
pressure which varies from 815 kpa to
3.55 continuously. the diameter of a shell
is 152.4 cm. find the required thickness of
the cylindrical wall based on yield point
of 480 mpa, net endurance limit of 205
mpa and a factor of safety of 2.5

A. 9.78mm
B. 10.58mm
C. 9.88mm
D. 10.68mm
the ratio of the number of teeth to the
pitch diameter is

A. circular pitch
B. mechanical advantage
C. diametral pitch
D. lewi's form factor
in mechanical failure, the separation that
takes place along cleavage is

A. brittle fracture
B. pitting
C. galling
D. flaking
the property of material which exhibits
different property values known as

A. isotropy
B. anisotropy
C. multitropy
D. heterogeneous
a nonmetal considered as undesirable
impurity in steel is

A. lead
B. sulfur
C. phosphorus
D. cyanide
an alloying element which improves the
tensile strength of steel and makes it
harder

A. vanadium
B. carbon
C. cobalt
D. chromium
an alloying element which reduces
deformation of configuration and sulfuris
brittleness

A. molybdenum
B. manganese
C. nickel
D. chromium
a shaft connected directly to prime mover

A. axle
B. spindle
C. line shaft
D. transmission shaft
a tapered square key is known as

A. gib head
B. woodruff
C. kennedy
D. barth
the process of welding two dissimilar
metals is known as

A. friction welding
B. flash welding
C. oxyacetylene welding
D. cold welding
the outbreak of fire can be avoided by
preventing

A. fuel
B. oxygen
C. heat
D. any of the above
the square head of the combination set is
used for marking or checking the angles

A. 90 deg only
B. 90 and 45 deg
C. 45 deg only
D. any angle between 0-180 deg
angle plate is made of

A. closed grain cast iron

B. tool steel
C. Cast steel
D. high speed steel
the eye hole of a hammer head is made of
oval shape and taper towards center
because

A. it is easy for production

B. it is specially designed by experts
C. it accommodates the handle and a
wedge for preventing it from flying of
D. none of the above
the jaws of a leg vise are opened

A. parallel to each other

B. in "v" form
C. in "A" and "B" both
D. neither "A" nor "B"
the effect of alloying zinc to copper is

A. to increase the hardness

B. to impart free-machining properties
C. to hardness and strength
D. to increase strength and ductility
unlike materials or materials of different
thickness can be butt welded by

A. control of pressure and current

B. adjusting the time duration of current
C. adjust initial gap
D. all of the above
the purpose of inoculation is

A. the clean the casting

B. to change the chemical composition of
a cast metal
C. to decrease melting temperature of a
cast metal
D. to modify structure and properties of a
cast metal
spiral bevel and hypoid gears should, in
general, be mounted on anti-friction
bearings in an/a ___________ case

A. water tight
B. oil tight
C. soluble tight
D. rubber tight
the maximum theories of failure the
elastic limit of a ductile ferrous material
in shear is practically __________ its elastic
limit in tension

A. one-half
B. three-halves
C. three-fourths
D. four-thirds
is largely used for low strength
applications such as elevator ropes not
used for hoisting and for stationary guy
ropes

A. steel rope
B. cast steel rope
C. nylon rope
D. iron wire rope
for general work the cutting angle of a
cold flat chisel is ground at an angle of

A. 80 deg
B. 60 deg
C. 70 deg
D. 35 deg
a new hacksaw blade should not be used
in old cut because

A. the blade is very costly

B. the blade have very sharp teeth
C. the space is not sufficient to play the
new blade in the old cut
D. none of the above
in case of a flat scraper, the depth of cut
is verified by

A. changing the convexity of the cutting

edge
B. changing its inclination
C. changing its weight
D. none of the above
generally spiral fluted reamer has spirals
of

A. left hand
B. straight
C. right hand
D. none of the above
in which screw thread the side = width of
flat = width of space = 0.5p

A. knuckle
B. square
C. buttress
D. acme
a stud is which

A. have threads in one end

B. inserted in a pane hole
C. require a nut
D. none of the above
'18-8' stainless steel means

A. 18% tungsten and 8% chromium

B. 18% nickel and 8% chromium
C. 18% chromium and 8% nickel
D. 18% chromium and 8% cobalt
which is the lightest metal

A. lead
B. aluminum
C. G.I sheet
D. cast iron
concentricity of a outside diameter can
be checked by

A. vernier caliper
B. dial test indicator
C. outside micrometer
D. tube micrometer
which micrometer has no anvil

A. outside micrometer
B. screw thread micrometer
C. depth micrometer
D. digit micrometer
which micrometer is available with
extension rods

A. outside micrometer
B. screw thread micrometer
C. inside micrometer
D. combi micrometer
the commonly used joint in cast iron pipe

A. bell and spigot joint

B. compression joint
C. expansion joint
D. none of these
which of the following would most likely
require a steel containing 0.6% carbon
that has been spheroidized, cold drawn,
and slightly tempered

A. a ball bearing
B. a bridged beam
C. a water piped
D. a cutting tool
in compression, a prism of brittle material
will break:

A. into a large number of pieces

B. by forming a bulge
C. by shearing along oblique plane
D. in a direction along the direction load
trimming is a process associated with

A. forging
B. electroplating
C. press work
D. machine of metals
addition of lead and bismuth to aluminum
results in

A. improvement of casting characteristics

B. improvement of corrosion resistance
C. one of the best known aged and
precipitation hardening system
D. improving machinability
in compression, a prism of brittle material
will break

A. into a large number of pieces

B. by firming a buldge
C. by shearing along oblique plane
D. in a direction along a direction load
select the one that has highest specific
gravity

A. brass
B. high carbon steel
C. lead
D. aluminum
fixture clamps are generally made of

A. high carbon steel

B. high speed steel
C. case gardened mill steel
D. alloy steel
successful designing of jigs and fixtures
depend upon

A. clamping arrangement
B. manufacturing conditions
C. tool guiding elements
D. all of the above
when an external gear is meshed with an
internal gear, the gears will rotate in

A. same direction
B. will not rotate
C. opposite direction
D. none of the above
while soldering the flux is used because

A. it assists for quick melting and

increasing the fluidity of solder
B. it saves the part from oxidation
C. it takes the molten metal on all
surfaces
D. all of the above
a usual ratio of soluble oil and water used
in coolant is

A. 1:10
B. 1:20
C. 10:1
D. 20:1
if rpm=200, feed per revolution=0.05mm,
then feed per minute will be

A. 100mm
B. 4mm
C. 10mm
D. 1mm
for a given rpm, if the diameter of a twist
drill increases then the cutting speed will

A. increase
B. same
C. decrease
D. none of the above
the limiting force of friction is equal to

A. the value of friction force that stops

the movement of the body
B. the value of friction force that cannot
exceeds under a given conditions
C. the friction force of when the body is
just about to move
D. the friction force acting on a body
when its in motion
if the only force acting on two bodies is
their mutual interactions and if both
bodies start from rest, the distance
travelled by each

A. proportional to the masses of the

bodies
B. inversely proportional to the masses of
the bodies
C. inversely proportional to the square of
the masses of the bodies
D. directly proportional to the square of
the masses of the bodies
in majority of machine members, the
damping capacity of the material should
be

A. low
B. zero
C. high
D. could be anything
slenderness ratio of a column is

A. shaft diameter/ shaft length

B. column height/ column cross section
C. column height/ least dimension of
column cross section
D. length of structure/ least radius of
gyration
the rated life of bearing changes

A. directly as load
B. inversely as cube of load
C. inversely as forth power of load
D. inversely as square of load
in a standard coarse thread bolt the
stress concentration is maximum at

A. root
B. flank
C. all over the surface
D. top surface
the angle of B.A. screw thread is

A. 60 deg
B. 45 deg
C. 55 deg
D. 47.5 deg
main alloying elements in H.S.S. is

A. chromium
B. tungsten
C. vanadium
D. nickel
the value of one micron is

A. 1.00mm
B. 0.01mm
C. 0.10mm
D. 0.001mm
for the accurate measurement of bores,
the best instrument is

A. vernier caliper
B. plug gauge
C. dial test indicator
D. inside micrometer
under sine principle the length of the sine
bar takes the place of

A. opposite side
B. hypotenuse
C. adjacent side
D. height
in a hydraulic driven shaper the metal is
removed at

A. higher speed
B. average speed
C. lower speed
D. none of the above
in a shaper the cutting speed (metric) is
expressed in

A. meter per minute

B. meter per hour
C. meter per second
D. none of the above
the bending moment at a section of a
beam is derived from the

A. sum of the moments of all external

forces on the side of the section
B. difference between the moments on
one side of the section and the opposite
side
C. sum of the moments of all external
forces on both side of the section
D. sum of the moments of all external
forces between supports
poisson's ratio is principally used in

A. the determination of capability of

material for being shaped
B. the determination of capability of
material for plastic deformation without
fracture
C. stress-strain relationships where
stresses are applied in more than one
direction
D. the determination of the modulus of
toughness
when a metal is cold worked all of the
following generally occur EXCEPT

A. re-crystallization temperature
decreases
B. ductility decreases
C. grains become equi-axed
D. tensile strength increases
mark the cutter which works
simultaneously with up cut and down cut
process

A. side milling cutter

B. semi-circular milling cutter
C. shell end mill
D. plain milling cutter
a polygon with 9 flats is to be milled
using the indexing head. the indexing
head transmission ratio is 40:1. determine
the number crank rotation and mark the
correct the answer

A. 9 full rotation
B. 5 full rotation, 2 holes on the 36 hole
circle
C. 4 full rotation, 12 holes on the 27 hole
circle
D. 2 full rotation, 16 holes on the 47 hole
circle
a milling cutter running at 82 rpm has 10
teeth and feed per tooth of 0.09mm what
is the table feed in mm/min

A. 132mm/min
B. 0.738mm/min
C. 48.1mm/min
D. 73.8mm/min
where the relived cutters are reground

A. on the circumstances
B. on the flank
C. relieved cutters are not reground
D. on the side faces
what happens if the job is loosely fitted
between centers in cylindrical
grindings
A. the job will be out of round
B. the job will be oversized
C. the job will be thrown out
D. the job will not rotate
internal and external taper on cylindrical
jobs are ground in

A. plain cylindrical grinding machine

B. universal cylindrical grinding machine
C. internal grinding machine
D. centerless grinding machine
the ability of the material to
withstand shock load is known as

A. rupture
B. stiffness
C. creep
D. toughness
in design of the pressure vessel at
atmospheric outside condition, the
occurrence of the maximum hoop
stress is at the

A. center
B. outside surface
C. inside surface
D. traverse side
the alloy of copper, tin, and phosphorus is
known as

A. babbit
B. bronze
C. brass
D. lead
the function of trip dogs in milling
machine is for

A. adjusting movement
B. centering
C. clamping
D. reversing movement
in machinery works, specially in
planning, the word platen is known

A. flat surface
B. surface bed
C. flat bed
D. worktable
in tool and die manufacturing
usually the cause of burr formation
in blanking process is due to

A. insufficient tolerance
B. excessive clearance
C. dull tool
D. low speed
the amount of which the width of a
tooth space exceeds the thickness
of engaging

A. tooth space
B. circular pitch
C. backlash
D. flank
in a standard dividing head the ratio
between the worm wheel and the
worm is
A. 10:1
B. 30:1
C. 20:1
D. 40:1
in a standard dividing heads 3 holes
in 27 holes circle will index
A. 6 deg
B. 2 deg
C. 4 deg
D. 1 deg
there are two different movements
of the crank in

A. simple indexing
B. differential indexing
C. compound indexing
D. angular indexing
in vertical milling machine the
spindle is situated _________ to the
worktable

A. horizontal
B. angular
C. vertical
D. none of the above
in a stradle milling operation how
many cutters are used to mill the
work

A. one
B. three or more
C. two
D. any of the above
for gear cutting which cutter is used

A. end mill cutter

B. form relieved cutter
C. plain milling cutter
D. all of the above
in a slotter, the table gets _______
different feeds

A. one
B. three
C. two
D. none of the above
 ADVANCED COACHING

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