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  • Industrial Training: Muhammad Amiruddin Bin Hassan 161382895 Ry44 - Integrated Electronic Alps Electric (M) SDN BHD

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    Amiruddin Hassan
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    This document provides an overview of Muhammad Amiruddin Bin Hassan's industrial training at ALPS Electric (M) Sdn Bhd. It describes the company's POS/payment terminal products and various electronic components used. The training covered Japanese work ethic concepts like 5S, Kaizen, and Poka-Yoke. Hassan learned about molding processes, machines, and auxiliary equipment used, as well as die operation, maintenance, and spare part control systems. He was also trained in mechanical part drawing, electrical wiring troubleshooting, and key aspects of Japanese business culture emphasizing modesty, work ethic, process, respect, courtesy, and punctuality.

    Original Description:

    ALPS ELECTRIC MALAYSIA SDN BHD

    Original Title

    SLIDE PRESENTATION INTERNSHIP

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    This document provides an overview of Muhammad Amiruddin Bin Hassan's industrial training at ALPS Electric (M) Sdn Bhd. It describes the company's POS/payment terminal products and various electronic components used. The training covered Japanese work ethic concepts like 5S, Kaizen, and Poka-Yoke. Hassan learned about molding processes, machines, and auxiliary equipment used, as well as die operation, maintenance, and spare part control systems. He was also trained in mechanical part drawing, electrical wiring troubleshooting, and key aspects of Japanese business culture emphasizing modesty, work ethic, process, respect, courtesy, and punctuality.

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    © All Rights Reserved
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    22 views17 pages

    Industrial Training: Muhammad Amiruddin Bin Hassan 161382895 Ry44 - Integrated Electronic Alps Electric (M) SDN BHD

    Uploaded by

    Amiruddin Hassan
    This document provides an overview of Muhammad Amiruddin Bin Hassan's industrial training at ALPS Electric (M) Sdn Bhd. It describes the company's POS/payment terminal products and various electronic components used. The training covered Japanese work ethic concepts like 5S, Kaizen, and Poka-Yoke. Hassan learned about molding processes, machines, and auxiliary equipment used, as well as die operation, maintenance, and spare part control systems. He was also trained in mechanical part drawing, electrical wiring troubleshooting, and key aspects of Japanese business culture emphasizing modesty, work ethic, process, respect, courtesy, and punctuality.

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    of 17

    INDUSTRIAL

    TRAINING
    MUHAMMAD AMIRUDDIN BIN HASSAN
    161382895
    RY44 – INTEGRATED ELECTRONIC
    ALPS ELECTRIC (M) SDN BHD
    COMPONENT PRODUCT
    ■ POS / Payment terminal ■ POS / Payment terminal

    Alps Direct Thermal


    Printer inside

    • Encoder
    • Slide potentiometer
    • Rotational motor driven
    • Multi-ganged metal shaft Potentiometer
    • Insulated shaft potentiometer
    TRAINING SCOPE
    JAPANESE WORK ETHIC

    POKAYOK
    5S KAIZEN
    E
    5S
    KAIZEN
    POKA YOKE
    MOLDING PROCESS

    Insert
    mold

    Actuator

    Shaft
    series

    Gear
    cover holder chassis cover Paper
    series
    guide
    MOLDING MACHINE

    SUMITOMO SE100D -2X SUMITOMO SE30D -10X SUMITOMO SE18D -1X

    FANUC 15T -2X FANUC 5T -5X


    MOULDING AUXIALLARY EQUIPMENT

    Hooper Dryer Temperature Mold


    Controller

    Robotic Arm Hooper Loader


    DIE OPERATION
    Two Plate Mold Three Plate Mold

    Locating ring Sprue brushing

    1st mold
    opening

    2nd mold
    opening
    Ejector pin
    Closing plate mold Opening plate mold

    Closing plate mold Opening plate mold


    DIE MAINTENANCE
    • Control activity to improve productivity through tool (die).
    • To inspect one by one whether there are any bad portion or
    abnormality to operate die functionally.
    • Check the state of parts visually or by measuring after
    Disassembling tool (die). After

    Remove Die Before Disassemble Part Polish Ultrasonic


    SPARE PART CONTROL SYSTEM
    From order to storage of spare parts.

    1. Understand parts fabrication process and determine fabricator.


    2. Judge weakness of tool and determine spare parts.
    3. Determine storage place for spare parts.
    4. Control ordering of spare parts.
    5. Determine parts ordering timing.
    6. Group parts of the same spec. and refrain from ordering too much.
    7. Standardize parts.
    MECHANICAL PART DRAWING
    ELECTRICAL WIRING
    ◦ Replace bulb of microscope ◦ Magnetic Contactor Problem

    ◦ Floor casing ◦ Machine


    CONCLUSION

    Important Aspects of the Japanese Business Culture


    ◦ Modesty is a Virtue
    ◦ The “Work-First” Philosophy
    ◦ The Process Is Just as Important as the Result
    ◦ Clients and Seniors are Respected
    ◦ Courtesy (Reigi) and Facade (Tatemae) are Valued
    ◦ Punctuality is Key

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