The document discusses various aspects of securing marine engines to ship structures using bed plates, chocks, and holding down bolts. It describes how chocks support the bed plate and engine, absorbing various loads. Holding down bolts pass through chocks and plates to secure the engine. The document provides details on inspecting and tightening holding down bolts, and actions to take if bolts become loose or chocks show wear. It also discusses alternative resin chocking methods.
The document discusses various aspects of securing marine engines to ship structures using bed plates, chocks, and holding down bolts. It describes how chocks support the bed plate and engine, absorbing various loads. Holding down bolts pass through chocks and plates to secure the engine. The document provides details on inspecting and tightening holding down bolts, and actions to take if bolts become loose or chocks show wear. It also discusses alternative resin chocking methods.
The document discusses various aspects of securing marine engines to ship structures using bed plates, chocks, and holding down bolts. It describes how chocks support the bed plate and engine, absorbing various loads. Holding down bolts pass through chocks and plates to secure the engine. The document provides details on inspecting and tightening holding down bolts, and actions to take if bolts become loose or chocks show wear. It also discusses alternative resin chocking methods.
The document discusses various aspects of securing marine engines to ship structures using bed plates, chocks, and holding down bolts. It describes how chocks support the bed plate and engine, absorbing various loads. Holding down bolts pass through chocks and plates to secure the engine. The document provides details on inspecting and tightening holding down bolts, and actions to take if bolts become loose or chocks show wear. It also discusses alternative resin chocking methods.
Holding down bolts secures bed Holding down bolts &
plate to ship’s structure. chocks
Supporting Chocks supports the bed plate – fitted around underside, used for adjustments (alignment) of engine. Holding down bolts pass through holes in supporting chocks and in foundation plate. End chocks – positions and absorbs collision,also absorbs propeller thrust incase of integral thrust block. Side chocks – to absorb side loads due to unbalanced reciprocating forces, preventing chaffing of supporting chocks and resists lateral forces during vessel rolling. Chock material – CI,CS, epoxy resin/chock fast. Bed plate holding down bolts The bed plates has to withstand and transmit the stresses arising due to 1. The firing loads transmitted through the tie rods 2. Primary and secondary coples of the reciprocating masses 3. Centrifugal inertia forces occuring when the vessel rolls in a heavy sea.
The holes in the Tank top are
screw cut and the studs are screwed down until the conical face at the lower end of the enlarged part of the stud seats on the tank top to form water tight joint with the grommet • Once the engine is supported by the chocks the jacks are removed and the holding down bolts are tightened using a hydraulic jack to stretch the bolts. • Holding down bolts should be checked regularly for tightness. If they are allowed to come loose, then the mating surfaces will rub against each other and wear away in a process known as fretting. If this continues and the bolts are subsequently tightened down, the bedplate (and main bearings) will be pulled out of alignment. • Side chocks are fitted to prevent the engine from moving sideways due to the movement of the vessel or because of the sideways component of thrust from the reciprocating and rotating parts. • The chock is welded to the foundation plate as shown, a liner is hand fitted on a 100:1 taper and then driven home. Checking holding down bolts The Classification societies requirement is that Holding-down bolts be checked by a Surveyor, within each survey cycle. This interval of time may be too long and the bolts should preferably be checked at 6- monthly intervals, unless there is a case history of the bolts going slack more frequently. In new vessels, the bolts should be checked within one month of the commencement of the maiden voyage, or earlier if possible. The interval may then be gradually increased if all is found in order. After a vessel has been through bad weather, the bolts should be checked as soon as possible . • A rough method of checking Holding-down bolts is the hammer test. Hold the tip of the thumb on one side of the nut face and strike the nut on the opposite side. If the nut is slack, the nut and stud spring against the thumb and then retract. The movement can be felt against the thumb. If a holding-down bolt is of the fitted type, this test cannot be used, and a hydraulic jack must be used. Due to the presence of bilge water on the tank top at various times, the holding-down bolt nuts may rust and seize on the studs. In this case, the seized condition makes it seem as if the nut is tight. The hammer testing method, however, can be used in finding slack nuts, even when they are seized on a stud. Action to be taken if a number of holding- down bolts are found to be slack When chocks and their mating surfaces on the bedplate and tank top have fretted, the chocks cannot properly support the engine. If the Holdingdown bolts are tightened, the crankshaft alignment may be seriously affected, with lesser effects being felt on crosshead guide and cylinder alignment The seriousness of the situation will be depend on the amount of fretting that has occurred. Before any tightening of the Holding-down bolts is carried out, the Alignment of the crankshaft should be checked, by taking deflections with a dial gauge. If the crankshaft alignment is satisfactory, the slack chocks can be removed and smoothed on the mating surfaces and then replaced. The bolts can then re tightened, to harden the chock. After all the bolts and chocks have been tightened, the crankshaft alignment must be rechecked Resin Chocking
Steel chocking has the disadvantages that each
block must be individually fitted, a time consuming process, and after fitting are susceptible to fretting and wear. Resin chocks are poured and therefore are much quicker to apply. They form into the shape of the clearance and key into surface imperfections. This much reduces damage due to fretting and removes bending momemts on the holding down bolts. The disadvantage is that the resin creation must be precise and that it is less straight forward to replace in the event of damage of misaligenement.