Tech 1 Workmanship - 5899609 - 01 - 5899609 - 02

DRILLING & MEASUREMENTS | LEARNING CENTERS
Workmanship L1 Material
Workmanship L1
Scope of Week
 Entrance Exam on day 1

 Introduction to Crimping, Soldering, Splicing & Securing Wires
– 3 day theory and hands on practice
Schlumberger-Private
– 50 question assessment on day 4
– 4 Hour practical assessment on day 5

Soldering Terminology
Workmanship L1
Learning Objectives
 Define Workmanship
 Demonstrate Workmanship Standard Documents
 Demonstrate Electronic Assy classifications and acceptance criteria
 Describe the three Acceptance criteria used by SLB
 Define soldering technology
 Demonstrate Soldering iron and tip care

Definition
 Workmanship
– The skill of a craftsperson or artisan
– The quality of something made
– The product of effort or endeavor

Workmanship Documents
 IPC-A-610 & IPC/ WHMA-A-620
 Document developed and controlled by IPC
– (Interconnecting and Packaging Electronic Circuits, changed to IPC in 1999)
 Consortium of concerned industry personnel
– Bayer, Boeing, HP, Delphi, Siemens, SLB & more
 Provides visual quality acceptability requirements
 Does not define process, just product

SLB Workmanship Documents
SLB EMS rules for Acceptability of PWA Elec Assemblies Rev AP

http://intouchsupport.com/index.cfm?event=content.preview&contentid=4162703
 Provides the workmanship standard for determining acceptance or rejection of electronic assemblies
 Includes visual examples and written criteria
 Used in conjunction with IPC-610 class 3 with exceptions
In the event of conflict, the following order of precedence applies:

1. BOM – Bill Of Materials
2. 100066225 PWA Acceptability Standard
3. IPC-A-610 (Class 3)
“This applies to all Schlumberger electronic assemblies”

Workmanship Specifications
 IPC/WHMA 620 – External Requirements and Acceptance for Cable and Wiring harness assembly acceptance
criteria – used as part of Tech 1 class
 IPC J-STD001 – External Requirements for Soldered Electrical and Electronic Assemblies – used as part of
Tech 1 class
 IPC- A- 610 – External Acceptability of Electronic Assemblies – Document used as base of SLB standard
 Additional SLB Content – InTouch# - 3882594
– Soldering Iron Verification Procedure
– Torque Application to Cap Screws
– Specification for Crimping procedures
• Crimp Joint Frame, Turret Settings Tables
– Teflon Wire Stripping Procedure

Classes of Electronic Assembly
 Class 1 - General electronic products

– Major requirement is function, consumer products; toys, radio’s etc
 Class 2 - Dedicated service electronic products
– Products where continued performance and extended life is required; where uninterrupted service is desired but
not critical; mobile phone, consumer PC motherboards.
 Class 3 - High performance electronic products

– Continued high performance is critical, equipment downtime can not be tolerated, life support, Military equipment ,
SLB DH tools and other critical systems

Acceptance Criteria
 Four levels of acceptance criteria
– Target condition (preferred)
– Acceptable condition
– Defect condition (Unacceptable)
– Process Indicator Condition (IPC only) not use in SLB.

Cleanliness
 Possible result of not keeping a clean work area

• Example
– Filings in a electronics chassis can be:
• Detrimental to the operation of tool
– Cost for pulling tool out of hole
 Drilling can cost $500k/day or $6/sec
• Threaten the reputation of our company
• Loss of reputation of our company means
– Less desire for our company
 Lost job opportunities
• Thereby less need for technicians

Soldering Theory
 What is soldering ?
– is a process in which two or more items
(usually metal) are joined together by
melting and putting a filler metal (solder)
into the joint, the filler metal having a
lower melting point than the adjoining
metal.

Why Soldering ?
 Why is a Reliable Soldering so important?

 Electronic Assemblies in our Downhole tools
have soldered components
 Downhole tools are subjected to shock and
vibration
 Solder failures are NOT an option

Soldering Technology Terms
 Soldering
A process in which two or more metal items are joined
together by melting and flowing a filler metal (Solder) into
the joint
 Wetting
The coating of a surface to be soldered with a smooth
adherent film of molten solder.
 Flux
A chemical substance which aids the flow of solder and
serves to remove and prevent the formation of
oxides on the pieces to be joined

Soldering Technology Terms
 Concave Fillet
– Tapers off to a fine feathered edge (Preferred)
 Convex Fillet
– Typically rounded, NOT inter-mixed (Wetted) to
joining metals (To be avoided)
 Cold Solder Joint
– Inter-mixing of metals has not taken place as needed
(NON-Wetting To be avoided)
 Plastic Range
– The semi-liquid / semi solid state of molten metal

Soldering Fundamentals
 How to help achieve good wetting every solder joint

– Soldering tip is not damaged
– Soldering Iron set to correct temperature
(Typical temp 730 °F ± 20 °F or 387 °C ± 20 °C) for SN96 solder
– All parts are free of contamination
– Sufficient dwell time for heat transfer
– Correct Tip placement
– Adequate use of flux
– Correct amount of solder applied
 Good wetting results in a Concave solder fillet

The Intermetallic Layer
 Achieve a “Target” connection

the first time, every time
 Re-heating connection increases
the growth of the intermetallic
layer
 The intermetallic layer is the
weakest part of the connection
AVOID REWORK
Common Soldering Problems
Solder Types
Periodic Symbols: SN = Tin; Pb = Lead; AG = Silver & AU = Gold

 SN63 or 63-37 is Sn 63% AND Pb 37%. Sn63
Low Temperature solder used in industrial electronics manufacturing
 SN96 is Sn 96.5% AND Ag 3.5%,
Melting Temperature is 221°C (430°F) and no plastic range
(Used in D&M DH tools)
 H M P (P/N 100714562) is Sn 5%, Pb 93.5% AND Ag 1.5%,

HMP = High Melting Point. Used primarily in oil field down hole tools.
Melting point is 301°C (574°F), solid temp is 296°C (565°F).
Plastic range = 5̊C (9°F)

SLB Recommended Solder
 D&M uses SN96 solder for all DH tools

– SLB Part No: E043498
– Tin: 96.5%
– Silver: 3.5 %
– Temp: 221°C / 430 °F
 Flux - Mildly Activated Rosin Based (E055517)
 Cleaning Solvent – (B033116)
 Reference - Manufacturing Workmanship Standard
 Reference – IPC-A-610

Ideal Tip Placement
Greatest surface area should be achieved

Four Basic Steps of Soldering
 Place the soldering iron tip on the lead and the pad with greater thermal mass
 Apply the solder on the joint of soldering iron tip & the lead (Heat bridging)
 Apply the solder on the opposite side of the solder tip to properly fill up the pad (Wetting)
 Remove the solder wire followed by the soldering iron

T1000740 Soldering Iron Verification
Soldering Tip Condition
Video #1
References
 Best Practice / Schlumberger Good Practice # 4451899 :

– Soldering and crimping HSE guidelines
 Documentation / Standard # 4162703 :
– 100066225, Standard, EMS Rules For Acceptability of (PWA) Electronic Assemblies, Rev AP

Questions
Insulation Strip / Tinning and Inspection
Workmanship L1
Learning Objectives
 To describe Teflon Wire Stripping Procedure 100737617

 To define HARC related to wire Stripping
 To explain Equipment Selection
 To describe wire stripping Inspection Criteria
 To demonstrate wire tinning
 To describe wire tinning Inspection Criteria

HARC – Wire Stripping
Equipment Selection - Wire Gauge
 HotWeezers Optimal equipment for 36 -18 AWG

– Model 7A strips 36 - 24 AWG
– Model 7B strips 28 -18 AWG
 StripAll equipped with a notched blade only for wire16 Model 7B
AWG and larger
StripAll Thermal Strippers

Inspection - Blades
Prior to any wire stripping operation the condition of the stripping blades must be inspected for:
 Edge integrity: Inspect each blade for excessive wear & tear
 Blade pair alignment – when closed, blades must meet in parallel
 Oxidation build-up – blade surface is clean and free of residues
StripAll Gage Wedge
7A Hand Piece 7B Hand Piece

Set Wire Stripping Length
HotWeezers StripAll
HotWeezers and StripAll have adjustable built-in strip length stops

Stripping Wire
 The 5 basic technique steps
1. Press thermal stripper blades closed

2. Slightly open thermal stripper blades
3. Turn wire ¼ of a turn
4. Press thermal stripper blades closed
5. Quick separation

Inspection Criteria
 Verify stripped wire against IPC/WHMA-A-620

“If stripped wire does not meet inspection requirements, cut the wire and reinitiate wire stripping
Procedure”
Inspection of a stripped wire can be used to diagnose the state of the thermal striping equipment:
 Charred insulation
– (temperature/power supply or oxidation build up )
 Notching
– (blade pair misalignment or improper gage selection)
 Insulation burrs
– (blade integrity or improper gage selection)

IPC / WHMA-A-620 - Target
 Target
– Strands are not flattened, untwisted, buckled,
kinked or otherwise deformed.
– Insulation neatly trimmed with no signs of pinching,
pulling, fraying, discoloration, charring or burning.

IPC / WHMA-A-620 - Acceptable
 Acceptable
– Strand groups cut approximately perpendicular to the wire end.
– All of the strands of the strand group are approximately the same
length.
– There are attached burrs that will not be dislodged during the process
or operation.
– Wire strands have separation (birdcaging), but does not exceed 1
strand diameter and doesn’t extend beyond the wire insulation outside
diameter.
– Where strands were straightened during the wire insulation removal,
they have been restored to approximate the original spiral lay of the
wire.
– Wire strands are not kinked.

IPC / WHMA-A-620 - Defect
 Defect
– Any cuts or breaks in insulation
– Uneven or ragged insulation
– Charred or burnt
– Melted into wire

More Examples of Defects
Class Practical's
1. Cut 4 inches of wire from the solder kit

2. Wire strip 1 inch from one end
3. Inspect following the criteria of 100066225 and IPC-A-620
4 inches
1 inch

Wire Tinning & Why
 What is Pre-tinning or Tinning?

– Application of molten solder to a basis metal in order to increase its solderability
– Keeps the strands together for ease of installing later
– Allow the wire to be formed for terminals
– Avoid separation of individual wires (Birdcaging)

Wire Tinning Target / Acceptable
 Target
– Uniformly coated with a thin covering of solder with
individual strands still visible
– Untinned length of strands from end of insulation is not
greater than 1 wire diameter
 Acceptable
– Solder within 0.5mm – 1.5mm of insulation
– No excessive lumps of solder, smooth finish

Wire Tinning Defect
 There is evidence of poor wetting of tinned

area.
 The contour of the wire strands is not visible
and a bulge in the insulation indicates
presence of flux or solder.
 Solder wicking extends into the portion of wire
that is required to remain flexible after
soldering
 Solder build-up or icicles within the tinned
wire area that affect subsequent assembly
steps

Class Practical's
1. Tin the 1 inch strip conductor with solder

2. Inspect following the criteria of 100066225 and IPC-A-610 /620
4 inches
1 inch

Review Learning Objectives
 To describe Teflon Wire Stripping Procedure 100737617

 To define HARC related to wire Stripping
 To explain Equipment Selection
 To describe wire stripping Inspection Criteria
 To demonstrate wire tinning
 To describe wire tinning Inspection Criteria

Terminal Soldering
Workmanship L1
Learning Objectives
 To demonstrate wire preparation

 To demonstrate Soldering technique
 To describe the acceptance criteria
 Applicable to the following terminals:
– Turret
– Bifurcated
– Cup
– Hook
– Pierce

Soldeirng Terms and Definitions
 “D” – Wire diameter including insulation (unless identified otherwise)

 Minimum Electrical Clearance/Spacing – The minimum allowable distance on an assembly
between non-common conductors dictated by the voltage difference and expected elevation of
usage. Always a defect if violated.
 Overlap – wire wrapping > 360º and overlapping itself, defect condition.
 Overwrap – wire wrapping > 360º and staying in contact with the terminal, usually acceptable as
long as it doesn’t wrap > 3 wraps.
– < - less than
– > - greater than

Terminal Soldering Video
Cleanliness
 Pre-solder
– Should be clean of any matter that will inhibit compliance
 Post-solder
– Target – No visible particulate matter
– Defect – Dirt & particulate matter on assy. (ex. Solder splatter, solder balls, dirt, lint, dross,
metallic particles, etc.)

Turret Terminal
 Turret Terminal
– Wire is wrapped for 270º around base of terminal and mechanically contacts terminal for entire wrap
– Wraps parallel to each other and to the base
– Wires and leads mechanically secure to terminals before soldering, no bird caging.
Wire Preparation / Insulation Clearance
 Target
– 270 deg Wrap, no bird caging, Insulation clearance 1xD
 Acceptable
– Insulation clearance of 2xD or less or 1.5mm(0.0591 in) whichever is greater, > 180 deg Wrap
 Defect
– Insulation clearance > 2xD or 1.5 mm(0.0591 in), bird caging extending beyond insulation, < 180 deg Wrap

Solder Coverage
 Target
– Lead outline is discernible, smooth flow of solder on wire and terminals
– Solder filet at all points of wire/lead & terminal interface
 Acceptable
– Solder is wetted at least 75% of the contact area between the wire / lead & terminal interface.
 Defect
– Poor wetting
– <75% filet of the lead to the terminal
– Wire/Lead not discernible in solder connection

Turret Terminal Practical
1. Solder turret terminals

2. Inspection using 100066225 and IPC-A-610
Acceptance criteria
Bifurcated Terminal
 Bifurcated Terminal
– Wire is wrapped for 270º around base of terminal and mechanically contacts terminal for entire wrap
– Wraps parallel to each other and to the base
– Wires and leads mechanically secure to terminals before soldering, no bird caging.
 Target
– 270 deg Wrap, no bird caging, Insulation clearance 1xD
 Acceptable
– Insulation clearance of 2xD or less or 1.5mm(0.0591 in) whichever is greater, > 180 deg Wrap
 Defect
– Insulation clearance > 2xD or 1.5 mm(0.0591 in), bird caging extending beyond insulation, < 180 deg Wrap

Solder Coverage
 Target
– Solder fillets at all points of wire/lead & terminal interface
 Acceptable
– Solder is wetted to at least 75% of the contact area between wire/lead & the terminal
 Defect
– Solder is more than >25% but <50% the height of wire diameter
– Wire/lead is not discernible in solder.

Class Practical's
1. Solder Bifurcated terminals

Acceptance criteria
Cup Terminal
 Cup Terminal
– Wire is inserted straight in cup and in contact with back wall
– Solder wets entire inside of cup
– Wire inserted full depth of cup
 Target
– Solder cups having the wire(s) inserted straight in and contact the back wall or other inserted wires for the full depth of
the cup, 1/2 wire diameter insulation clearance
 Acceptable
– Wire(s) inserted for full depth of cup, not in contact with back wall and does not interfere with subsequent assembly
operations
– Insulation not touching terminal, or Max 1 wire diameter clearance
 Defect
– Wire strands are out from the barrel & fairly misaligned from the body of the terminal

Solder Coverage
 Target
– Solder filet follows the contour of the cup entry slot and exhibits good wetting of solder on the conductor the terminal
 Min Acceptable
– Solder fillet between the conductor and the terminal is formed 360° around the wire
 Max Acceptable
– Solder does not extend beyond the cup diameter

Class Practical's
1. Solder Cup terminals

Acceptance criteria
Hook Terminal
 Hook Terminal
– Wire is wrapped for 270º around terminal and mechanically contacts terminal for entire wrap
– Solder fillets at all points of wire/lead terminal interface
– Insulation clearance of 1 wire diameter
 Target
– Wire is wrapped for 270º and the wire physically contacts the terminal for the entire wrap
 Acceptable
– Wire is wrapped from 180º to up to 270º
– Wire physically contacts the terminal for the entire wrap
 Defect
– Wire is wrapped more than 1 full turn
– Wire is wrapped < 180º
– The wire does not make physical contact for the entire wrap

Solder Coverage
 Target
– Lead outline is visual, smooth flow of solder on wire and terminal
– Solder fillets at all points of wire and terminal interface
 Acceptable
–
Solder is wetted to at least 75% of contact area between wire and terminal interface
 Defect
– <75% fillet of the wire to terminal contact

Class Practical's
1. Solder Hook terminals

Acceptance criteria
Pierced Terminal
 Pierced Terminal
– Wire is wrapped for 270º around terminal and mechanically contacts terminal on both sides
– Solder fillets at all points of wire/lead terminal interface
 Target
– Wire wrapped around >180 deg but < 270 deg and contacting both sides
 Acceptable
– Wire wrap more >180 deg
 Defect
– Wire wrap >360 deg but < than 180 deg
– Wire does not make complete contact with terminal

Solder Coverage
 Target
– Lead outline is visible, smooth flow of solder on wire and terminal.
– Solder fillets at all points of wire and terminal interface
 Acceptable
– Solder fillet joins wire to terminal at least 75% of interface
 Defect
– Solder dewetted from terminal
– Less than 75% fillet of the lead contact to terminal

Class Practical's
1. Solder Pierced terminals

Acceptance criteria
Review Learning Objectives
 To demonstrate wire preparation

 To demonstrate Soldering technique
 To describe the acceptance criteria
 Applicable to the following terminals
– Turret
– Bifurcated
– Cup
– Hook
– Pearce

Wire Splicing
Workmanship L1
Learning Objectives
 After reviewing this presentation you should have good understanding on following
topics
 To describe the function of the wires on used tools
 To describe wire splicing
 To demonstrate the types of splicing
 To demonstrate the use of String Ties
 To demonstrate the use of Heat shrink tubing

Electricals Wires
 Wires / harnesses are commonly used on D&M tools to connect electrical

components and electronics boards to create electrical links
 Wires can get damaged during servicing or loading electronics chassis in the collar
Wire Splicing
 Wire splicing is joining two or more wires to form an electrical connection

 Damaged wire can be restored by splicing
 You may have to splice wires to implement FCO (Field Change Order or Mod
recap) by adding additional wire on existing wire
 Do Not repair damaged wires on real-time extenders

Wire Splicing
 Multiple damaged wires on the tool, requires a complete harness replacement to

maintain tool reliability
 Splicing the wires should be the last resort
 Talk to your Supervisor prior to any repair work
 Submit an InTouch ticket and get approval prior to wire splicing and repair
damage harness.

Pinched Wire
 Example of a Pinched Wire
Lap Splice
 Target
– 4-6 wraps of 30-36 AWG silver plated solid wire
– 2 shrink tube covering solder joint
– Tubing overlapping the wire insulation on each side by at least 1 wire diameter
Possible Defects
Parallel Splice & String ties
 Wires are secured at the insulation junction in two places with string tie(lacing cord)
 The stripped length is 2-3 times the diameters of the bare wires and is not exceed 5 times the
bare wire diameter.
 The stripped ends are jointly wrapped four to six time with 30-36 AWG silver plated solid wire,
soldered and covered with shrink tubing

Class Practical
1. Perform a wire Lap splice on two wires.
2. Perform another lap splice with heat shrink
tubing
3. Perform parallel splice with string ties

Reference Document
 If Implementing FCO then follow instruction as per FCO.

 IPC 610 and 620 can be used for reference.
 Repair work should be done by proficient technician
Questions
Crimping
Workmanship L1
Learning Objectives
 Objectives
– To describe HARC for Crimping
– To define Crimping
– To demonstrate 5 Steps Crimping Technique
– To describe Crimping Test Frequency
– To explain GO/NOGO Gage Testing Procedure
– To demonstrate Crimping Acceptance Criteria
– To demonstrate Pull Testing
– To demonstrate Practical Session for BCC Crimping

Objective of a Crimp
The objective of the Machined Contacts Crimping Procedure is to specify the necessary steps,
required equipment, and correct techniques needed to perform crimping operations that result in
good electrical and mechanical connections with repeatable results.
 “A pinching process of bringing two or more conductors together, displacing air and bringing the
conductors close enough to form a low resistance joint”
 “A good crimp connection is the result of choosing the right contact (pin), wire, and crimp tool,
executing the correct procedural steps, and using the correct techniques to perform the crimp”

Crimping Practical - HARC
 Full PPE is required inside the lab during practical (except hardhat )
Theory of Crimping
The crimping action must compress the metal of the contact

to the conductor with enough pressure to achieve a metal to
metal union:
 Too little pressure will result in a poor electrical and
mechanical connection
 Too much pressure will result in shearing of the conductor or

fracture at the crimp
In Schlumberger, to ensure the right pressure is applied to the

crimping, we use only Daniels Crimping Tools.

Daniels Crimping Tool
There are two different frames used by Schlumberger:
 AF8 – Ranges from 12 through 26 AWG

 AFM8 – Ranges from 20 through 32 AWG
Turret
Selector Knob

Selector Knob Adjustment
 Changing the Selector

Knob settings will change
the pressure to be applied
on the crimping;
 Pull and rotate to change

the settings.
Selector Knob Pressure

Turret Selection
 By selecting the right turret, we ensure the crimping

is performed on the right place ( middle of the
contact ) every time.
 There are many different Turret heads available as
pictured here and each head can have from one to
three different depths but same colour does not
always mean same depth
 The color is selected by aligning it with the white

mark and pushing it down ;
To release it, press the key.

Verifying the Crimping Tool
Go/No-Go gauges are used before
 Validate crimp tool settings and calibration;

 To check for accidental damage to the tool;
 GO (green) – Gage must pass freely between indenter tips;
 NO-GO (red) – Gage may partially enter the indenter opening, but must not pass
completely through the opening.

Go/No Gage Testing Procedure
 Check the Go/No Go gauge required part number on

DMC crimper “AF8”
– In this case is M22520/3-1
 Then match the required selection number on the gauge
– In this case is M22520/1-01
 See on the upper line of the gage for desired selection
on knob
– In this case is “SEL # 4”
 Pull the selector knob & adjust it to “SEL # 4”
 Use both sides of the gauge to qualify DMC tool

Go/No-Go Gauge Frequency
Frequency Requirement
 Use of Go-No/Go gauges before the first and after the If anything is wrong with the
last crimp for each combination of wire size/ crimp tool/ crimp tool or the gauges, send
turret/ contact; the device(s) back to the
 If the wire size, contact, or equipment changes then manufacturer for repair.
Go/No-Go gauge test must be performed.
Do not attempt to repair in-
house!

Crimping Methodology
A multi-step methodology is used to ensure the high quality of crimped connections at
Schlumberger. The steps are as follows:
1. Validate the wire, contact, and tool to be used (100857450);
2. Select the contact and wire to be crimped. Verify they are defect free (IPC 610/620
Standard);
3. Select the tool and turret to be used to perform the crimp;
4. Visually inspect the crimping frame and verify a pull test has been performed;
5. Strip the wire to be crimped per the Teflon Wire Stripping Procedure (100737617);
6. Perform the crimp;
7. Inspect the crimp;

Frame, Selector Knob and Turret Selection
Select the crimping frame, turret and selector knob as per assembly
drawings or follow table on 100857450 Preferred Crimping Contact,
Frame and Turret Specifications – InTouch # 3342502.
 In case of conflict information from drawing will come first
Do not always trust the label on the Turret.

x
Define Crimping by Two Methods
 Method – 1
– Follow the document reference InTouch
3342502
– T1000751 Specification & Crimping
procedures
– 100857450 Preferred Crimp Contact, Frame &

Turret Settings

x
Use Drawings
 Method 2 - Follow crimping procedure specified on the drawing notes.
Using 100857450 Table
If the drawing does not define crimping settings, you will need:
1. Wire Gauge ( Available on drawings/BOM );
2. Contact Part Number ( Available on drawings/BOM );
3. Open the latest 100857450 Table InTouch # 3342502;
4. Search for you contact P/N;
5. Identify the wire gauge ( some contacts can be used with more than one wire gauge );
6. Follow the settings from the table.

Crimp Contact Part Numbers and Settings
Extract from Table 100857450c

Crimping Equipment Integrity
The most commonly used method of verifying equipment integrity is:
 The use of pull test equipment to verify that crimped pins met minimum pull force
requirements.
 Wire should not pull out of the crimped connection
nor break when applying minimum pull force;

Pull Test Frequency
 Frequency of pull testing performed shall be as specified

in the location quality control plan.
If a crimped connection fail pull test, the crimp frame
should be returned to the manufacturer for
calibration/repair.
Do not use a crimp tool that failed pull test!

Strip the Wire
1. Check if the contact is insulation or non insulation support barrel type ( if in
doubt, check the table 100857450 );
2. Strip the wire with the correct length to satisfy insulation clearance
requirements and ensure that conductor touches bottom;
3. Some contacts don’t have inspection window to check if the conductor
touches bottom. It’s the technician responsibility to ensure strip length will
Insulation Support Barrel
guarantee correct insulation clearance and conductor touches bottom.
4. If the wrong length is stripped or the wire strands open while stripping ( bird
caging ), strip length should be trimmed off and stripping procedure
restarted.
5. You must not twist open strands together to fit the contact and neither cut
the conductor after wire stripped to adjust length;
Non-Insulation Support Barrel
Insulation Clearance – Support Barrel Contact
Target – Wire insulation seated in the

insulation support entry funnel;
Acceptable – Wire insulation enters
insulation support barrel;
Defect – Wire insulation not inserted into the

insulation support barrel of the contact.

Insulation Clearance – Non Support Barrel Contact
Target – 50% overall wire Acceptable – Conductor is
diameter (D) clearance (C) visible between the insulation
between the insulation and and contact barrel but no
contact barrel. greater than one wire diameter;
Defect – Insulation is flush to
the end of the contact barrel or
more than one wire diameter
from the contact barrel.

Conductor Location
Target – Conductor bottomed in the

contact.
Acceptable – Conductor partially
visible in the inspection window.
Defect – Conductor strands not visible

in the inspection window of
the contact;
Any conductor strands outside of the

conductor crimp area.

Performing The Crimp
1. Verify if Frame, Selector Knob and Turret Selection are correct;
2. Insert the wire into the contact;
3. Check the inspection window if available;
4. Center the contact into the crimp tool;
5. Make sure crimp is facing correct way
6. Crimp the contact for a full tool cycle.

Performing The Crimp
Do not attempt to change the selector knob after crimp cycle started.
Crimp Positioning and Pressure
Target – Crimp indent is centered between the Acceptable – The crimp is not centered and the
inspection window and the wire entry end of the inspection window is not deformed;
barrel. The wire entry end of the barrel is not deformed
by the crimp.

Crimp Positioning and Pressure - Defects
Contact has visible fracture or cracks; Double crimping; The crimp touches the top edge of
Contact barrel is deformed or bent; the inspection window.
Cause: Poor crimping technique.
Cause: Wrong Selector Knob Cause: Wrong Turret selection.
selection – too much pressure.

Bridle Cable Connectors (Boots)
 Male Boot H400310
 BCC - connect to fluid-to-air connectors and other
connectors insulating electrical wire paths from  Male Insulator H122037
surrounding mud and atmosphere
 Two families of Bridle Cable Connectors (BCC)
boots  Male Contact H115642
 Kalrez  Female Contact H115576
– rated to 500°F continuous use & 600°F on an
expendable basis
– used if voltage exceeds 600 VAC  Female Insulator H222637
 Viton
– much less expensive but should be limited to 450° F
– Used in voltage lower than 600 VAC
 Female Boot H400312

BCC Crimping Procedures
 Inspect the wire insulation for damage

 Attach the correct connectors to the conductor wire ends as follows:
– Cut the ends of the conductor at approximately a 60° angle
– Lightly coat the end of the male boot with B022152 silicone fluid
– Using an emery cloth to grip the conductor, push the conductor into the male boot

BCC Crimping Procedures (cont)
 During conductor installation, do not use pliers or other tools which might damage the conductor
insulation
– Damage to the conductor will adversely affect
the seal integrity of the assembly and will cause
a leak
 Slide the selected insulator over the conductor
 Strip ¼ inch of insulation from the conductor

SLB Crimped Connections
 Target - pic 1
– Crimp in mid section of crimp area
– No visible sign of over crimping
 Defect - pics 2 & 3
– Crimp to close to end of crimp area
– Excess wire clearance
– Over Crimp resulting in bent crimp area
– Possible internal damage

Inspect the Crimp
Each crimped wire/contact combination must be inspected immediately following the crimp
operation to ensure that it meets the quality and acceptability standards of IPC/WHMA-A-620
per 100845488.
Crimp Must be inspected for:
 Insulation Clearance ( wire might move up while performing the crimp );

 Positioning of Crimp;
 Contact integrity;

Crimping Videos
Show both BCC Crimp and Pull Test Videos

Crimping Practical Exercise
1/ Give each student a selection of contacts

and document 100857450
2/ Have them then confirm the Crimping tool
is ready to use.
3/ Using table in documents student has to
select the correct turret and crimp setting
for the contacts provided explaining choices
to instructor
4/ Students should perform crimp
5/ Inspect Crimp and ask student for feedback
to check they understand inspection criteria

Reference Documents
IPC/WHMA-A-620 – Requirements and Acceptance for Cable and Wire Harness Assemblies
T1000751 Specification & Crimping procedures Rev AN and 100857450 Preferred Crimp Contact,
Frame & Turret Settings Spec AD - #3342502
http://www.intouchsupport.com/index.cfm?event=content.preview&contentid=3342502&conversionF
lag=1&searchText=3342502&resultCount=116
http://www.dmctools.com/Products/standard_adjustable_crimp_tool.html

Questions?
Wire Bundling & Taping
Workmanship L1
Learning Objectives
 To describe the function of Lacing cord and Harness taping

 To demonstrate the clover hitch square knot ties
 To explain the acceptance criteria of wire bundling
 To explain the acceptance criteria of harness taping

Lacing Cord Ties / Harness Taping
 Lacing cord is normally used on DH tools to secure wires and harnesses (tied
neatly together)to prevent damage from S&V.
 Taping harnesses also protect insulation on the wires from being damaged during
the servicing or loading of the tools into the collars.

Wire Bundling
 Target
– The spacing between lacing ties is twice the
cable diameter
 Acceptable
– The minimum spacing between lacing ties is 1
inch & the maximum spacing is 2 inch
 Defect
– Cable ties

Lacing Cord Tie knots
Steps to make clover

hitch on
square knot
Sometimes called
Schlumberger knot

Wire Bundling Acceptance Criteria
 Target
– Harness breakout will be made
as close to the termination as possible
 Defect
– Wire crossover in a harness in not permitted
 Defect
– Spot ties and lacing pulled or laced too tight will cause
wire insulation damage and deform the harness
Harness Taping Criteria
 Target
– Wrapping overlap itself at the
middle
of the previous turn
1. Strip width 2. Half strip width

 Acceptable
– Wrapping overlap itself in orange
area
3. 1/3 strip width 4. 1/6 strip width

 Defect
– Wrapping overlap itself
outside of the orange area
– Wires are exposed
3. 1/3 strip width 4. 1/6 strip width

Wire bundling & Harness Taping video
Play harness taping video
Class Practical
Bundle two wire harness with

lacing cord
Achieve target condition
• Tape two or more wire
harness using glass tape to 5
inches in length. Overlap in
center of tape.

Questions

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DRILLING & MEASUREMENTS | LEARNING CENTERS

 Entrance Exam on day 1

DRILLING & MEASUREMENTS | LEARNING CENTERS

DRILLING & MEASUREMENTS | LEARNING CENTERS

DRILLING & MEASUREMENTS | LEARNING CENTERS

 Consortium of concerned industry personnel

DRILLING & MEASUREMENTS | LEARNING CENTERS

SLB EMS rules for Acceptability of PWA Elec Assemblies Rev AP

In the event of conflict, the following order of precedence applies:

DRILLING & MEASUREMENTS | LEARNING CENTERS

DRILLING & MEASUREMENTS | LEARNING CENTERS

 Class 1 - General electronic products

 Class 2 - Dedicated service electronic products

 Class 3 - High performance electronic products

DRILLING & MEASUREMENTS | LEARNING CENTERS

 Four levels of acceptance criteria

– Target condition (preferred)

– Process Indicator Condition (IPC only) not use in SLB.

DRILLING & MEASUREMENTS | LEARNING CENTERS

 Possible result of not keeping a clean work area

DRILLING & MEASUREMENTS | LEARNING CENTERS

DRILLING & MEASUREMENTS | LEARNING CENTERS

 Why is a Reliable Soldering so important?

DRILLING & MEASUREMENTS | LEARNING CENTERS

DRILLING & MEASUREMENTS | LEARNING CENTERS

DRILLING & MEASUREMENTS | LEARNING CENTERS

 How to help achieve good wetting every solder joint

DRILLING & MEASUREMENTS | LEARNING CENTERS

 Achieve a “Target” connection

Periodic Symbols: SN = Tin; Pb = Lead; AG = Silver & AU = Gold

 H M P (P/N 100714562) is Sn 5%, Pb 93.5% AND Ag 1.5%,

DRILLING & MEASUREMENTS | LEARNING CENTERS

 D&M uses SN96 solder for all DH tools

DRILLING & MEASUREMENTS | LEARNING CENTERS

DRILLING & MEASUREMENTS | LEARNING CENTERS

 Remove the solder wire followed by the soldering iron

DRILLING & MEASUREMENTS | LEARNING CENTERS

 Best Practice / Schlumberger Good Practice # 4451899 :

DRILLING & MEASUREMENTS | LEARNING CENTERS

Insulation Strip / Tinning and Inspection

 To describe Teflon Wire Stripping Procedure 100737617

DRILLING & MEASUREMENTS | LEARNING CENTERS

 HotWeezers Optimal equipment for 36 -18 AWG

StripAll Thermal Strippers

DRILLING & MEASUREMENTS | LEARNING CENTERS

7A Hand Piece 7B Hand Piece

DRILLING & MEASUREMENTS | LEARNING CENTERS

DRILLING & MEASUREMENTS | LEARNING CENTERS

1. Press thermal stripper blades closed

DRILLING & MEASUREMENTS | LEARNING CENTERS

 Verify stripped wire against IPC/WHMA-A-620

DRILLING & MEASUREMENTS | LEARNING CENTERS

DRILLING & MEASUREMENTS | LEARNING CENTERS

DRILLING & MEASUREMENTS | LEARNING CENTERS

DRILLING & MEASUREMENTS | LEARNING CENTERS

1. Cut 4 inches of wire from the solder kit

DRILLING & MEASUREMENTS | LEARNING CENTERS