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Toolshop Projects in SAP

Overview for Projects related to toolshop activities

August 15, 2021


Overview of tasks / transactions

1. General Concept, Naming Convention


2. Create New Toolshop Project (O-Projects)
3. WBS Element for Toolshop Activities (R.0406Lxxxxxx.ww)
4. Distribute Budget from CER (Investment Program)
5. Assign Budget to Project (for Expense WBS Elements)

page 2 / August 15, 2021


Overview of tasks / transactions

6. Generate Automatic Settlement Rules for Toolshop WBS Elements


7. Activate Availability Control
8. Monthly recalculation of Budget values in USD
9. Settlement of WBS Elements (Individual, Collective, Final Asset)
10. Financial Reports for Projects / WBS Elements
11. Deletion of a WBS Element
12. Correction postings
13. Close Project
14. Periodic Jobs running in PR2
15. Substitutions and Validations for projects
16. Tables for projects

page 3 / August 15, 2021


2. General Concept O-Projects TS

Responsibility

Project
Finance/
Definition: O - n n n n n n n n Controlling

Level 1 O - n n n n n n n n Finance/
Controlling
WBS:
AuC
Level 2 O - n n n n n n n n - CCCC - NN - XXX G/L Account
Finance/
Controlling
WBS: Cost Center

Level 3
R . C C C C L x x x x x x . WW costs
Toolshop
WBS:

Production Orders Toolshop


costs

page 4 / August 15, 2021


2. Naming Convention for O-Project
TS (Toolshop manually created O-Projects)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

O - n n n n n n n n - CCCC - NN - XXX

O - means Other Projects, only technical character to ensure mask is validated


nnnnnnnn - numerical or character based project code, free assignment
CCCC - Company Code
NN - Project Phase or 99 in case there is no phase breakdown
XXX - differentiating between capitalization, expense or COT (Customer Owned Tools)
WBS elements (Exx or Cxx or Sxx: xx is a number or character code to split different tools)

Example for Project 00000001:


Project Definition: O - 0 0 0 0 0 0 0 1
Level 1 WBS: O - 0 0 0 0 0 0 0 1
Level 2 WBS: O - 0 0 0 0 0 0 0 1 - 0 4 0 6 - 9 9 - E0 1
O - 0 0 0 0 0 0 0 1 - 0 4 0 6 - 9 9 - C0 1
O - 0 0 0 0 0 0 0 1 - 0 4 0 6 - 9 9 - S0 1

page 5 / August 15, 2021


2. Naming Convention Rules in Wört –
Germany (plant 0111, company code 0406)
• CAPEX projects:

Project: O-DEW20009 for CER EDEX-200-09


For other locations, DEX identifier changes to respective location (DEN = Niefern, DES =

Speyer, HUE – Hungary...)

WBS Level 2: O-A2345678-0406-99-C01


Where A = Assembly (Manufacturing Engineering), M=Molds, D=Dies

2345678 is a 7 digit tool number identifier

page 6 / August 15, 2021


2. WBS Element for Toolshop Activities
(CJ20N) – Naming Convention 3rd level
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

R . C C C C L x x x x x x . WW
R - Toolshop projects with real posting of costs and project stock
CCCC - Company Code
L - Location
For 0406 is defined as: D - ToolShop (Dinkelsbühl)
M - Manufacturing Engineering (Woert)
W - ToolShop (Woert)
xxxxxx - Project Code: freely defined by each toolshop
WW - Work number as used today:
01 – New Tools
Note:
05 – New Conversion Kit
10 – Tool Conditioning The WBS elements are created by the
15 – Conversion Kit Conditioning toolshop responsible people
20 – Rework
25 – Rework Conversion Kit
30 – Spare Parts
40 – Repair Spare Parts
50 – ECN Changes
60 – Tool Improvements
70 – Others
80 – Tool Reconstruction
90 – Packaging

page 7 / August 15, 2021


3. New Solution Concept

Non valuated Material for tools


ZPRJ Production Order Material
(Settlement to the assigned WBS) goods receipts, 0 value (ZPTL type)
(quantity managed only) Invest Management

WBS Element AuC


settle all costs settlement
no goods receipt to inventory
no WIP
no variances

page 8 / August 15, 2021


3. New Transaction – CO10

Use CO02 to change orders with


CO10 type ZPRJ. CO03 to display

WBS-element entry on first screen

New order type ZPRJ

CO01

CO01 / ZPTL – Continue to use for spare parts

page 9 / August 15, 2021


3. Assignment tab – WBS-element

Copied from entry screen

page 10 / August 15, 2021


3. Settlement rule

CO10 - ZPRJ

CO01 - ZPTL

page 11 / August 15, 2021


3. Goods Receipt ZPRJ Production Order

page 12 / August 15, 2021


3. Validation in project related production
orders

page 13 / August 15, 2021


4. Create new Toolshop Project (CJ20N)

1 Run CJ20N transaction 2 If you are running this first time, you will see these 2 pop-ups

Choose „skip this in the future“

Leave the options and press

page 14 / August 15, 2021


4. Create new Toolshop Project (CJ20N)

3 Click on New Project 4 Enter the new project code and choose project profile ZTS0001, then
press ENTER

page 15 / August 15, 2021


4. Create new Toolshop Project (CJ20N)

5 Enter the company code and profit center information and press ENTER. You can now edit the functional area.
At the end proceed to edit the WBS Element Level 1 for the project

Update:
You can fill in the plant
As well, and this will
Be used for the wbs
elements as default

For 0406 company code


wbs elements, plant will be
mandatory

page 16 / August 15, 2021


4. Create new Toolshop Project (CJ20N)

6 right click the project and create a new WBS Element 7 Ignore the „find open number“ box

page 17 / August 15, 2021


4. Create new Toolshop Project (CJ20N)

8 Create a WBS Element with the same code as the project definition and save the whole project

Company code,
Profit Center,
Functional Area come from the
project definition

Use Project Type OL

Remember to remove the „acct asst elem“


From this Level 1 so that postings are never
made to this level

page 18 / August 15, 2021


4. Create WBS Element for Capital (CJ20N)
with Asset under Construction
1 Run CJ20N transaction if you are not 2 Choose Open Project and select one in case you are not editing
already editing the project it yet

page 19 / August 15, 2021


4. Create WBS Element for Capital (CJ20N)
with Asset under Construction
3 right click the project and create a new WBS Element 4 Ignore the „find open number“ box

page 20 / August 15, 2021


4. Create WBS Element for Capital (CJ20N)
with Asset under Construction
5 right click the project and create a new WBS Element
Follow the naming convention for WBS
Level 2:
-cccc- company code
-pp- phase, 99 when not used
-Cxx – to represent capital and xx
can increase to represent several AuC

Company code,
Profit Center,
Functional Area come from the
project definition

Update:
Plant is mandatory for 0406 company code

Project Type IA requires a link


to an investment program position
representing the CER

Define asset class for AuC

Update:
Use Project Type IA
(IA forces Investment Profile and
Responsible cost center)
page 21 / August 15, 2021
4. Create WBS Element for Capital (CJ20N)
with Asset under Construction
5 Change to the „other data“ tab and fill in the tool number

You can enter any tool number or an identifier if this is


not applicable for the asset under construction

5 Relese the project and the WBS Element before saving and exiting

You do not maintain settlement rules for capital WBS


Elements
Once released and saved the WBS Element will create
automatically an asset under construction based on the
investment profile entered
All costs will then be settled at the end of the month to the
AuCs imilar to the behaviour of a capital internal order

page 22 / August 15, 2021


4. Create WBS Element for COT (CJ20N)
COT – Customer Owned Tool
1 Run CJ20N transaction if you are not 2 Choose Open Project and select one in case you are not editing
already editing the project it yet

page 23 / August 15, 2021


4. Create WBS Element for COT (CJ20N)
COT – Customer Owned Tool
3 right click the project and create a new WBS Element 4 Ignore the „find open number“ box

page 24 / August 15, 2021


4. Create WBS Element for COT (CJ20N)
COT – Customer Owned Tool
5 right click the project and create a new WBS Element
Follow the naming convention for WBS
Level 2:
-cccc- company code
-pp- phase, 99 when not used
-Sxx – to represent COT and xx
can increase to represent several AuC

Company code,
Profit Center,
Functional Area come from the
project definition

Project Type IM requires a link


to an investment program position
representing the CER (also applicable to COT)

Do NOT enter Investment Profile as there is


no AuC for COT

Use Project Type IM


page 25 / August 15, 2021
4. Create WBS Element for COT (CJ20N)
COT – Customer Owned Tool
6 Change to the „other data“ tab and fill in the tool number

You can enter any tool number or an identifier if this is


Not applicable for the asset under construction

page 26 / August 15, 2021


4. Create WBS Element for COT (CJ20N)
COT – Customer Owned Tool
7 Edit the settlement rule for the WBS Element

8 Maintain the settlement rule for the WBS Element – COT goes to G/L account specific for other current assets
After the entry is complete select back

page 27 / August 15, 2021


4. Create WBS Element for COT (CJ20N)
COT – Customer Owned Tool
9 Relese the project and the WBS Element before saving and exiting

page 28 / August 15, 2021


5. Create 3rd level WBS Element for
Toolshop activities
5 right click the project and create a new WBS Element
Follow the naming convention for WBS
Level 3:
R.0406W000001.01

Company code,
Profit Center,
Functional Area come from the
project definition
Plant: mandatory
Location: optional

Use Project Type


TS (mandatory)

page 29 / August 15, 2021


6. Distribute Budget from CER to Capital /
COT WBS Element (IM52)
1 Run IM52 transaction 2 Select CER code from Investment Program and run

If you are distributing


budget in a currency
different than USD
you can enter it here

page 30 / August 15, 2021


7. Distribute Budget from CER to Capital /
COT WBS Element (IM52)
3 Enter in the Capital / COT WBS Element the amount of budget from the CER that was assigned to this tool

You can also see the


Existing Capital WBS
Elements already
existing and the
budgets assigned.

The total of budgets


assigned cannot
exceed what you see
in the first line, as the
total CER budget.

page 31 / August 15, 2021


9. Generate Settlement Rules for Toolshop
WBS Element (CJB1)
1 Run CJB1 transaction 2 Select variant TOOLSHOP_PROJ and run in background

This will select all R* WBS Elements and assign a settlement rule
to the parent WBS Element

page 32 / August 15, 2021


9. Generate Settlement Rules for Toolshop
WBS Element (CJB1)
3 You will get an result screen once you display the spool 4 If you display our example WBS Element, the
generated by the background processing settlement rule is now generated there

page 33 / August 15, 2021


11. Monthly Recalculation of Budget in USD
(IMCRC3)
1 Run IMCRC3 transaction 2 Select all O* projects, recalculate budget and run

page 34 / August 15, 2021


11. Monthly Recalculation of Budget in USD
(IMCRC3)
3 Check Results

As indicated by the message, run step 9. once again


to ensure that budget updates are taken into account
by the availability control of SAP when postings occur

To run this program, first the exchange rate type ZPSM has to be updated with the latest monthly rates and entered
with validity date of the first day of the current fiscal year
(there is a program and job to do this)

Then, the program updates the converted USD budget of the WBS Elements, based on the amounts entered in company
code currency and using the new updated exchange rate to determine the new USD budget that is checked whenever
a posting is done

page 35 / August 15, 2021


12. Settlement of WBS Elements
(CJ88 – Individual Project)
1 Run CJ88 transaction 2 Example with CJ88 for a single project

You can force the


Settlement of all
The WBS elements
for a project and
also all production
orders assigned
to a project to
ensure consistency

page 36 / August 15, 2021


12. Settlement of WBS Elements
(CJ88 – individual project)
3 Example:

Settlements will run


as a weekly job to
charge the costs to
the final cost
centers and AuC

page 37 / August 15, 2021


12. Settlement of WBS Elements
(CJ8G - collective)
1 Run CJ8G transaction 2 Example with CJ8G for all O-Projects

Select
A selection
Variant that you
Created earlier
with
the selection
criteria for the
Projects to settle

page 38 / August 15, 2021


12. Settlement of WBS Elements
(CJ8G - collective)
3 Run CJ8G transaction See the logs and error
messages to understand
if anything needs to be
corrected in the project
or accounts that
prevents settlement

page 39 / August 15, 2021


12. Settlement of WBS Elements
(CJIC – settlement to final assets)
1 Run CJIC transaction 2 Example with CJIC for a capital WBS Element
(this only applies to wbs elements ending with Cxx)

page 40 / August 15, 2021


12. Settlement of WBS Elements
(CJIC – settlement to final assets)
3 Select the line items from the AuC to assign to the final assets and then select „Final Settlement“

4 For each selected group of line items select the final destination

Normally this will be a fixed asset that you already


Created before this step; however, you can also
Settle line items back to cost center, for example

page 41 / August 15, 2021


12. Settlement of WBS Elements
(CJIC – settlement to final assets)
5 Establish rules for all line items and save

6 Then you need to make sure the WBS elements have „Technically Complete“ Status and then
they are settled to the final assets during a normal settlement run with either CJ88 or CJ8G

With the Automatic processing type selected and an capital


wbs element that has final settlement rules entered with
CJIC and has a status of technically complete, the
settlementrun will trigger a full Settlement to the final assets
defined with CJIC

page 42 / August 15, 2021


13. Reports - Display and check of Project
Structure (CN41)
1 Run CN41 transaction 2 Enter Profile 000000000001 in pop-up (if it shows up)

3 Enter Parameters (Project or Projects to see structure) and run

page 43 / August 15, 2021


13. Reports - Display and check of Project
Structure (CN41)
1 Check Structure of Project, SAP WBS Elements and attached Production Orders

This report allows you to have a picture of the whole structure of the project, including dependent production
orders
In case the structure is complex, you can also display it as a graphic and navigate there, just use the chart
button and choose structure graphic

page 44 / August 15, 2021


13. Reports - Display and check of Postings
in the Project (CJI3/CJI5/CJI8)
1 Run CJI3 transaction (actuals), CJI5 (Commitments), CJI8 (Budget)

SAP Menu  Accounting ...


CJI3 allows to report on line items for actual
costs
CJI5 allows to report on line items of
commitments (open values on purchase orders
yet to be received or invoiced)
CJI8 allows to report on line items of budget
(assignment of budget from Investment Program
or changes to it)

2 Enter Profile 000000000001 in pop-up

Once you run the transaction a pop-up shows


up to select the database profile

page 45 / August 15, 2021


13. Reports - Display and check of Postings
in the Project (CJI3/CJI5/CJI8)
2 Enter Parameters

Choose the project or projects you want


to analyze

Restrict the list of line items only to a few


cost elements (natures of costs)

Select the posting date data range for the


line items
Choose a field layout (you will be able to
change layout and then save your own)

page 46 / August 15, 2021


13. Reports - Display and check of Postings
in the Project (CJI3/CJI5/CJI8)
3 Analyze Report (double click on a line to get to each individual posting)

Object shows you


where the posting was
done, if directly on a
WBS Element or on an
production order
associated with it

Business Transction
allows you to separate
settlements to AuC
that you need to
remove to have total
costs

In case of activity
allocations, you can
see from which cost
center the effort came

page 47 / August 15, 2021


13. Reports - Costs for one or multiple
Projects in USD (S_ALR_87013558 Report )
1 Run S_ALR_87013558 Report
2 Enter Profile 000000000001 in pop-up

SAP Menu  Accounting ... Once you run the transaction a pop-
up shows
up to select the database profile

page 48 / August 15, 2021


13. Reports - Costs for one or multiple
Projects in USD (S_ALR_87013558 Report )
3 Enter Parameters (Project or Projects you want to report)

page 49 / August 15, 2021


13. Reports - Costs for one or multiple
Projects in USD (S_ALR_87013558 Report )
4 Arrange the report to display columns you want (in this case, scroll report columns to the right)

Arrange the report to display columns you want (in this case, scroll report columns to the right)

The report allows for the detail of cost accross the hierarchy, including dependent objects like internal orders
assigned to the project

page 50 / August 15, 2021


13. Reports – Total Project Costs in Local
Currency (ZFIPSTR001 Report)
1 Run ZFIPSTR001 Report
2 Enter Profile 000000000001 in pop-up
This report is not included in SAP menus Once you run the transaction a pop-
Run it directly or enter it in your favourites up shows
up to select the database profile

page 51 / August 15, 2021


13. Reports – Total Project Costs in Local
Currency (ZFIPSTR001 Report)
3

Select Projects
to report,
Reporting currency
Indicator for budget
And the layout to use

For updated documentation


On this report, follow wiki link:
http://mywikis.tycoelectronics.com/cm/wiki/Global%20ERP%20Systems.wiki/home/13838.html

page 52 / August 15, 2021


13. Reports – Total Project Costs in Local
Currency (ZFIPSTR001 Report)
4 Output will show relevant objects linked to projects (wbs elements, production
Orders, purchase orders) and financial values converted to local currency

For updated documentation


On this report, follow wiki link:
http://mywikis.tycoelectronics.com/cm/wiki/Global%20ERP%20Systems.wiki/home/13838.html

page 53 / August 15, 2021


14. Deletion of WBS Element (CJ20N)

1 Run CJ20N transaction if you are not 2 Choose Open Project and select one in case you are not editing
already editing the project it yet

page 54 / August 15, 2021


14. Deletion of WBS Element (CJ20N)

3 In the project structure, select the WBS Element


4 If deletion is possible a confirmation box will
you want to delete, right click and the option appear and you can confirm „Yes“
„Delete“ appears

5 After deletion, WBS Element disappears from tree.


Do not forget to save the project at the end

Note that you cannot delete WBS elements:


- With budget (return budget first)
- With dependent objects (Production Orders, other
WBS elements, purchase requisitions/orders)
- With cost balance

page 55 / August 15, 2021


15. Correction Process to O or L Project
Values
• This section provides some guidance on how to proceed in case there are corrections
needed in project postings due to wrong assignments of material / purchase orders /
production orders to the wrong wbs element

• Corrections should first of all be done by reverting every posting happened. This would
be the correct way to do a correction. However, in case this is not possible or desirable,
these corrections procedures can be used

• The main difference with toolshop projects is the use of the non-valuated project stock,
which means that after the initial transaction where a cost was posted, the value is
separated from the quantity – therefore adjustments made afterwards, usually involve
getting the quantitiy to the correct wbs element or destination and doing a manual
posting to adjust the cost

page 56 / August 15, 2021


15. Transfers of Project Stock from Project
to Project or from Project to Free Stock
• If the non-valuated project stock is assigned to a wrong wbs element
(e.g. as a result of a wrong assignment in a purchase order that has a goods receipt, or as result of a

wrong delivery from production order)

a) And you want to transfer to „free“ stock


- Check the current moving average of the material and edit it with MR21 to the value you want to

credit from the project if necessary

- Do a material transfer posting (with MIGO, 412 Q movement type) from the WBS element where

the material quantity is to free VAL stock

- The project will be credited with the moving average amount x quantity tranferred and inventory will

be debited the same amount (the project costs will be relieved of the moving average of the

material x quantity transfered)

page 57 / August 15, 2021


15. Transfers of Project Stock from Project
to Project or from Project to Free Stock
• If the non-valuated project stock is assigned to a wrong wbs element
(e.g. as a result of a wrong assignment in a purchase order that has a goods receipt, or as result of a wrong

delivery from production order)

b) And you want to transfer to another project (wbs element)


- Do a material transfer posting (with MIGO, 415 Q movement type) from the WBS element where the

material quantity is to the WBS element where you would like it to be

- Since both project stocks are non-valuated this transfer will not produce any transfer of costs

- In order to adjust the costs you need to do a manual journal entry that credits the sending project and

debits the receiving project for the agreed amount of the transfer

(using for example FB01 and using a selected 5 or 6 account, the sending wbs element can be entered

in the credit line item and the receiving wbs element in the debit line item in order to transfer the cost)

page 58 / August 15, 2021


15. Correction of costs due to assignment of
wbs element in production order
• In case the wbs element in the production order is not correct and costs
were already incurred (material, confirmations) and settled

• You can reverse the settlement and then transfer the balance from the
production order to the new project with a manual journal entry

• You can go to the destination of the settlement and then transfer the
costs from there to the new destination (R wbs element or the level 2
wbs element)

• Block the production order to prevent further postings to it and create a


new one

page 59 / August 15, 2021


16. Close of Project (CJ20N)

1 Run CJ20N transaction if you are not 2 Choose Open Project and select one in case you are not editing
already editing the project it yet

page 60 / August 15, 2021


16. Close of Project (CJ20N)

3 Select the project definition and choose in the


4
menu the set close option

Save and the status will be


applied to all wbs
elements

Note that you cannot


set this status if:
-There are
commitments in
purchase requests or
orders for the wbs
elements

-There are balances in


the assets under
constuction linked to
the wbs elements

page 61 / August 15, 2021

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