Chapter01_Product Overview_PL3005E/PL4809E

Volvo Construction Equipment

PL3005E/PL4809E Launch
PL3005E/PL4809E Launch
● PL3005E: Apr. 2017
● PL4809E: Jul. 2016
● Markets:
 EMEA(West, North
except Russia)
 America(North)

Chapter01_Product Overview_PL3005E/PL4809E Volvo Construction Equipment

Project Summary
Project summary
● Business driver:
 Oil & gas segment
pipe layer solution
complies with T4f
emission regulation in
NA and EU market

● Specification & Features:

 Tipping capacity:
• PL3005E: 55on
(121,000 lbs)
• PL4809E: 110 ton
(242,000 lbs)
 Increase Productivity
and reliability
 Styling: E series

Chapter01_Product Overview_PL3005E/PL4809E Volvo Construction Equipment

Product Concept & Features (PL3005E)

• Engine • Safety & Regulation

- Volvo D8J T4f, 180kW/1800rpm (5% up) - T4f emission & noise
- Fan driven system: Fan clutch system - Access regulation(ISO 2867)
• Performance - Travel braking system (ISO10265)
- Tractive force: 32.6 kN (14% up) - Visibility(ISO 5006)
- Travel speed: 5.5kmh / 3.4mph (8% - ROPS Cab with FOG and RH wiper
• up)
Hydraulic system - Seat belt with warning & indicating
- Positive control system • Cab & Exterior
- Pump input power : 5%↑ - E- series common styling
• PL attachments - Cab riser improvement
- Add handle on hook block - Foldable handrail/guardrail
- Flag block change for new LMS • Layout
• LMS - New location for Battery
- Power source change for sensor - DPF&SCR, Urea tank
- CAN communication
- New supplier with Hirschmann • Option(New)
• Electric & Electronic - Pipe carrying and protection
- T4f engine and CEA2+ - Engine emergency stop
- Add PL related Matris log - Artic regeneration
- Artic option(Cold kit)

Chapter01_Product Overview_PL3005E/PL4809E Volvo Construction Equipment

Product Concept & Features (PL4809E)

• Engine • Safety & Regulation

- Volvo D13J T4f, 284kW/1800rpm (7% up) - T4f emission & noise
- Fan driven system: Hyd. Motor driven - Access regulation(ISO 2867)
• Performance - Travel braking system (ISO10265)
- Tractive force: 57.2 kN - Visibility(ISO 5006)
- Travel speed: 6 Km/h (3.7 mph) - ROPS Cab with FOG and RH wiper
• Hydraulic system - Seat belt with warning & indicating
- Positive control system • Cab & Exterior
- Pump flow: 5%↑ - E- series common styling
• PL attachments - Cab riser improvement
- Add handle on hook block - Foldable handrail/guardrail
- Winch size optimization • Layout
• LMS - New location for Battery
- Power source change for sensor - DPF&SCR, Urea tank
- CAN communication
- New supplier with Hirschmann • Option(New)
• Electric & Electronic - Pipe carrying and protection
- T4f engine and CEA2+ - Engine emergency stop
- Add PL related Matris log - Artic regeneration
- X3 option for digging mode

Chapter01_Product Overview_PL3005E/PL4809E Volvo Construction Equipment

Product Concept: Major specification (PL3005E)
Description Unit PL3005D PL3005E Remarks
Operating weight Tons/lbs 36.8 / 81,100 ← with 750mm(30") shoe
Engine power (Gross) kW @ rpm 170 @ 1800 180 @ 1800 5% up
Engine emission - T4i T4f  
Hyd. Pump flow lpm / gpm 2x263 / 2x69 ←  
Hyd. System pressure (STD) Mpa / psi 33.3 / 4835 ←  
Hyd. System pressure (Boost) Mpa / psi 36.3 / 5260 ←  
Swing pressure Mpa / psi 28.0 / 4050 ←  
Travel pressure Mpa / psi 36.3 / 5260 ←  
Winch pressure Mpa / psi 36.3 / 5260 ←  
Boom length m / ft 7.4 / 24'4" ←  
Boom length(extension) m / ft 9.2 / 30'4" ←  
Wire rope diameter mm / ft 16 / 0.6" ←  
Mininum breaking strength tons / lbs 21.6 / 47,600 ←  
Track Gauge mm / ft 2590 / 8'6" ←  
Tumbler length mm / ft 3970 / 13'0" ←  
Tail swing radius mm / ft 3200 / 10'6" ←  
Width of U/Frame mm / ft 2890 / 9'6" ←  
Tipping capacity - STD boom tons / lbs 51 / 112,000 55 / 121,000 8% up 
Tipping capacity - Extended boom tons / lbs 50 / 110,180 ←  
Tractive effort kN 28.2 32.6 16% up
Travel speed kmh/mph 5.9 / 3.5 5.5 / 3.4  
Steering index - 1.05 1.2  

Chapter01_Product Overview_PL3005E/PL4809E Volvo Construction Equipment

Product Concept: Major specification (PL4809E)
Description Unit PL4809D PL4809E Remarks
Operating weight Tons/lbs 63.8 / 140,600 64.6 / 142,400 with 900mm(36") shoe
Engine power (Gross) kW @ rpm 265 @ 1800 284 @ 1800 7% up
Engine emission - T4i T4f  
Hyd. Pump flow lpm / gpm 2x358 / 2x94.6 2x376 / 2x99 5% up
Hyd. System pressure (STD) Mpa / psi 330 / 4690 ←  
Hyd. System pressure (Boost) Mpa / psi 360 / 5120 ←  
Swing pressure Mpa / psi 263 / 3740 ←  
Travel pressure Mpa / psi 360 / 5120 ←  
Winch pressure Mpa / psi 360 / 5120 ←  
Boom length m / ft 9.2 / 30' ←  
Boom length(extension) m / ft 11.2 / 30'11" ←  
Wire rope diameter m / ft 22 / 0.86 ←  
Mininum breaking strength tons / lbs 36 / 79330 ←  
Track Gauge mm / ft 4370 / 14'4" ←  
Tumbler length(extended) mm / ft 2890 / '9'6" ←  
Tail swing radius mm / ft 3880 / 12'9" ←  
Width of U/Frame mm / ft 2990 / 9'10" ←  
Tipping capacity - STD boom tons / lbs 102 / 225,000 110 / 242,000 8% up
Tipping capacity - Extended boom tons / lbs 90 / 197,000 96 / 212,000 7% up
Tractive effort kN 57.2 ←
Travel speed kmh/mph 6.0 / 3.7 ←  
Steering index - 1.2 ←  

Chapter01_Product Overview_PL3005E/PL4809E Volvo Construction Equipment

Product Styling
Product styling
● E-series common styling
● Better alignment with
VCE family look
● ROPS cab with
FOG(Falling Object
Guard)
● New cabin interior (New
HMI)
● New LMS system

Chapter01_Product Overview_PL3005E/PL4809E Volvo Construction Equipment

Product Layout (PL3005E/PL4809E)

Flag block Boom extension

Guardrail
Boom cylinder DEF/AdBlue tank MCV(Posicon)

EATS
Winch

Hook block
E-cab Air cleaner

Boom

EDB
Boom pad New styling
Battery Counterweigh

A/C condenser
Side CWT Integrated
(PL4809E only) cooling module

Chapter01_Product Overview_PL3005E/PL4809E Volvo Construction Equipment

Major Components Commonality (PL3005E)
Item PL3005E Remarks
Engine & Control system EC300E Commonality
Cooling module EC300E Commonality
HMICU EC300E Commonality
CPM-ECU EC300E Commonality
I-ECU PL4809E New LMS display installation
EHCU PL4809E Commonality
Main wire Modify on EC300E PL applications
LMS Modify on PL4809E Hirschmann
MCV Modify on EC300E PL applications
Hyd.Pump PL3005E Commonality
Swing Motor & Ring gear PL3005D Commonality
Travel Motor PL3005D BRIC Commonality
Travel Gearbox PL3005D BRIC Commonality
Turning joints PL3005D T4i Commonality
Boom cylinder PL3005D T4i Commonality
Winch PL3005D T4i Commonality
Cab & Interior PL4809E Commonality
Seat EC300E Commonality
HVAC Modify on EC300E PL applications
Upper frame Modify on EC300E Cab riser/ PL applications
Cowl frame Modify on EC300E PL applications(Handrail, Step,etc)
Lower frame PL3005D BRIC Commonality
Under carriage PL3005D BRIC Commonality
Under Cover Modify on EC300E HD --> GP
Shoe PL3005D T4i Commonality
Side doors EC300E Commonality
Tool box EC300E Commonality
Hyd. & Fuel tank EC300E Commonality
Boom Modify on PL3005D T4i Fabrication improvement
Boom extension Modify on PL3005D T4i LMS installation(seats)
Boom pad PL4809E Commonality
Adaptor Modify on PL3005D T4i LMS installation(seats)
Main CWT EC300E Commonality

Chapter01_Product Overview_PL3005E/PL4809E Volvo Construction Equipment

Major Components Commonality (PL4809E)
Item PL4809E Remarks
Engine & Control system EC480E Commonality
Cooling module EC480E Commonality
HMICU EC480E Commonality
CPM-ECU EC480E Commonality
I-ECU Modify on EC480E PL applications
EHCU PL4809D T4i Commonality
Main wire Modify on EC480E PL applications
LMS New Hirschmann
MCV Modify on EC480E PL applications
Hyd.Pump EC480E Commonality
Swing Motor & Ring gear EC480E Commonality
Travel Motor PL4809D T4i (?) Commonality
Travel Gearbox PL4809D T4i (?) Commonality
Turning joints Modify on PL4809D T4i PL applications
Boom cylinder PL4809D T4i Commonality
Winch New Size optimization
Cab & Interior Modify on EC480E PL applications
Seat EC480E Commonality
HVAC Modify on EC480E PL applications
Upper frame Modify on EC480E Cab riser/ PL applications
Cowl frame Modify on EC480E PL applications
Lower frame Modify on PL4809D T4i Add thread protection
U/C Parts New HD --> GP
Shoe PL4809D T4i Commonality
Side doors EC480E Commonality
Tool box EC480E Commonality
Hyd. & Fuel tank EC480E Commonality
Boom Modify on PL4809D T4i Fabrication improvement
Boom extension PL4809D T4i Commonality
Boom pad Modify on PL4809D T4i Assembly issue improvement
Adaptor PL4809D T4i Commonality
Main CWT EC480E Commonality
Add.CWT EC480EHR Commonality

Chapter01_Product Overview_PL3005E/PL4809E Volvo Construction Equipment