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Imm Ucg For Substituting Natural Gas in Kaltim Industrial Estate
Imm Ucg For Substituting Natural Gas in Kaltim Industrial Estate
Imm Ucg For Substituting Natural Gas in Kaltim Industrial Estate
NATURAL GAS
IN KALTIM INDUSTRIAL ESTATE
1
Outline
1. Supply demand gas in Indonesia
2. Coal resources in east Kalimantan
3. UCG coal resource base on CBM data
4. UCG technology
5. IMM UCG implementation Road map
6. Proposed collaboration scheme
2
NATURAL GAS SUPPLY DEMAND IN REGION V
(KALIMANTAN & BALI)
Existing supply continues to decline and shortages of gas supply can be prevented by the supply from gas fields which are currently still in
the project stage (project supply). However after 2030 both the existing supply and the project supply continue to decrease from year 2026
and may not meet the gas demand in East Kalimantan
3
National Natural Gas Balance (2020-2030)
The national natural gas balance will also experience supply uncertainty after 2030 even though the demand is stagnant
5
UCG vs CBM energy extraction rate
UCG resources is about 15 time of CBM resource, a huge amount of synthetic natural gas (SNG) will be produced if coal in CBM contract
areas are to be converted into SNG by UCG process.
List of CBM contract areas with Gas in Place (GIP) more than 2 TCF
Gas in place
NO Contractors Contract Area
(GIP) (TCF)
1 PT VISI MULTI ARTHA GMB Sangatta II, East Kalimantan 12.1
VIRGINIA INDONESIA CO. CBM CBM
2 LTD. GMB Sanga-Sanga, East Kalimantan 7.2
3 PT PHE METANA SUMATERA 4 GMB Muara Enim III, South Sumatera 5.2
4 PT PHE METANA SUMATERA 1 GMB Muara Enim I, South Sumatera 3.95
5 PT ASAM -ASAM METHAN GAS GMB Tanah Laut, South Kalimantan 3.8
6 EPHINDO KUTAI NORTH INC. GMB Kutai II, East kalimantan 3.28
7 PT BORNEO METANA ENERGI GMB Bangkanai II, Central Kalimantan 3.02
GBM Melak Mendung I, East
8 EPHINDO MEGA METHANA INC. Kalimantan 2.78
GMB Kuala Kapuas I, Central
9 PT BINA MANDIRI ENERGI Kalimantan 2.7 SNG from
10 NEWTON ENERGY CAPITAL LTD. GMB Kutai, East Kalimantan 2.69 UCG
11 PT BANGKANAI CBM PERSADA GMB Bangkanai I, South Kalimantan 2.53
12 SANGATTA WEST CBM INC. GMB Sangatta I, East Kalimantan 2.4
13 PT BELAWA ENERGI UTAMA GMB Belawa, Central Kalimantan 2.34
14 EPHINDO SEKAYU 2 INC. GMB Sekayu II, South Sumatera 2.2
UCG Methods
Two UCG methods have been developed and each claims to be superior to the others even though geological conditions
affect the performance of the UCG process.
1. Controlled retraction injection point (CRIP)
• The process wells are linked together by directional drilling, coiled
tubing is used to inject oxygen to allow injection points to be
retracted along the coal seam to maintain the gas quality.
• CRIP also allows for very long in-seam lengths of up to 1,500m, to
yield greater volumes of coal to be gasified per pair of process
wells.
Time (hr)
8
Notable UCG Activities in the World
UCG technology has been developed in several countries, commercial UCG power plant in Angren, Uzbekistan operated since 1960s and
now still operating. Several pilot plant test still conducted in the United States, Canada and Australia. In Indonesia 1st pilot test in 2017 by
tekMIRA
9
Road Map UCG Implementation
Road map of UCG implementation in commercial scale to produce syngas for chemical industry is proposed to anticipate the gas shortage in 2030. During the pilot
test 2023-2024, the syngas will be used as fuel of gas engine genset and PLN is expected to purchase the electric energy. Site characterization, UCG resource
calculation and syngas cost estimation has been conducted by IMM in year 2019-2020. The road map may be shorten if technology is provided by other company
through technology licensing agreement.
2026
2021 2022 2023 2024 2025 -
2028
MoU or Agreement Pilot test preparation Air blown UCG for Electricity Oxygen blown UCG for Commercial arrangement FEED-EPC
• Cost & IPR sharing • Well drilling and To clarify technical, syngas (methanol/ • Equity share • Front End Engineering
• Involvement construction environmental & economic ammonia) • Special purpose Design
• Monitoring • EPC of surface performance To clarify technical, company • Detailed Design,
facility environmental & economic • Syngas purchase Procurement &
performance agreement Construction
• Commissioning
10
UCG Pre-commercial collaboration-scheme
Best commercialization structure is syngas users to join the project as investors/developer. This structure allow syngas user
to reduce the gas supply cost. In addition from this experience and owned UCG intellectual property right the syngas user has
other opportunities to develop a new chemical plant in other mining deposit
Resource
Syngas
Intellectual
Property Right
H2
Pilot Test Commercial
task force Plant
Provider
Technology Methanol
Power Purchase
Ammonia
11
Concluding Remarks
1. Indonesia natural gas production is declining and natural gas deficit may occur after year
2030
2. The use of expensive LNG will reduce industry product competitiveness
3. Intensive research UCG has been conducted around the world however no commercial plant
of oxygen blown UCG to produce syngas for chemical industry and one of the reason is no
participation of syngas user
4. the implementation of commercial UCG plant need pre commercial stage/pilot test to obtain
technical data for the commercial plant. The pre-commercial stage need involvement of coal
mining, syngas user, technology provider and government to share the cost as well as
benefit of the precommercial test
5. Long-term stable and reliable production at lower price of gas is expected if UCG technology
is implemented due to UCG huge coal resources
TERIMA KASIH
Address
JL Ciledug Raya Kav. 109 RT.7/RW.5,
Kel. Cipulir, Kec. Kebayoran Lama,
Kota Jakarta Selatan, Daerah Khusus
Ibukota Jakarta 12230
13
UCG SynGas Utilization
Combustion Power
Ammonia,
H2 separation H2 Conversion
Urea
Syngas
UCG Methanation SNG
conditioning
DME
Methanol
Methanol Conversion
synthesis
Chemicals
Fischer- Liquid
tropsch Fuels
UCG Gas Composition
Oxygen Blown Air Blown
Parameters Rocky Chinchilla SHS Swan Hills Bloodwood Chinchilla
Mountain I Gasifier 5 Canada Creek Panel 2 Gasifier 5
Gasifier design P-CRIP L-CRIP L-CRIP P-CRIP L-CRIP
Coal Parameters
Depth (m) 110 130 1400 200 130
Thickness (m) 7.6 5.5 7 13 5.5
Type sub-bit. sub-bit. bituminous sub-bit. sub-bit.
Dry GasCompositions(mol%)
H2 38.5 44.5 15 20.9 20
CO 11.8 10.1 7 2.6 10
CO2 37.6 31.9 40 21.6 15
CH4 9.4 10.6 35 8.6 10
N2 2 2.7 2 44.7 45
Dry Gas CV (LHV, MJ/Nm3) 9.5 9.9 15.0 5.7 5
Source :
Greg Perkins, 2018. UCGPart: Field demonstrations and process performance, Progress in Energy and Combustion Science 67
P parallel, L Linear 15
Underground Coal Gasification vs Surface
Characteristic UCG Surface gasifiers
Coal mining & No coal mining required for UCG Coal mining, transport and treatment required
transport adding to costs and environmental impact
Ground disturbance Less area disturbed, as process occurs More area disturbed, as process includes
overburden removal, coal mining, coal haulage,
footprint underground
storage, etc
More expensive as coal has to be mined,
Cost Less expensive as main cost is drilling of wells transported and treated prior to feeding into
surface gasifier
Syngas quality Higher methane content due increased pressure Lower methane content due to lower operating
with depth pressures.
Can be used for deep coals that are uneconomic Can only be used for shallow coal deposits, to
Coal depth for conventional mining keep costs down
Mining activity requires dewatering of the open
Groundwater No need for dewatering. pits and/or underground operations.
Higher GHG emissions generated (see IGCC bar on
Less GHG emissions as no mining activities occurs
Greenhouse gas (see UCG-IGCC bar on graph) and there are no graph), by mining activites due to fugative GHG
emissions emissions and GHG's generated by mining
fugative GHG emissions.
equipment
STOP LNG EXPORT IS ONLY A SHORT TERM SOLUTION
17
LNG IMPORT IS COSTLY
Source: https://timera-energy.com/where-will-the-next- Source: LNG Plant Cost Escalation, Oxford Institute of Energy Studies,
wave-of-lng-supply-come-from/ February 2014
18
Gas Demand and coal prepared for UCG
Description Value
Syngas Production, MMBTU/year 23,145,691
Natural gas, MMSCFD 69
Cold gas efficiency, % 75
Coal Gasified, ton/year 1,276,863
coal for pillar and unreacted coal 40%
Total coal demand, ton/year 1,787,608
coal demand for 30 years, ton 53,628,235
19
IMM Coal Resources
Seam 19 Coal resources at thickness more than 5 meter
Sumberdaya (juta ton)
Kedalaman Lapisan Tebal Luas Total
(m) Batubara (m) (Ha) Terukur Tertunjuk Tereka (juta ton)
(measured ) (indicated ) (inferred )
200-400 C19 >5 363.65 20.89 20.89
400-600 C19 >5 719.42 43.11 43.11
600-800 C19 >5 905.38 62.74 62.74
Total 20.89 43.11 62.74 126.74
21
Block flow diagram of the plant
Kaltim
Air oxygen UCG Geo- Gas Cooling Syngas
Industrial
Separation compression Reactor and Scrubbing transmission
estate
Tar
Liquid-liquid
Boiler
separation
Waste water
Clean Water
treatment plant
Capital expenditure
Proportion
Cost components
cost (USD) (%) Operating Expenditure
well's drilling & construction Proportion
Cost Components Cost (USD)
cost 37,199,400 17 (%)
electricity cost 22,953,554 64.8
air separation unit coal royalty cost 766,118 2.2
51,982,748 24
Personnel cost 3,472,000 9.8
Oxygen Compressor 5,098,008 2 maintenance 6,110,571 17.2
Environmental compliance &
High pressure air compressor 1,722,494 1 abandonement 2,131,014 6.0
Total operational cost 35,433,256 100.0
Oil/tar fired Boiler 2,520,000 1
Gas cooling and cleaning 869,279 0
25
Swan Hills Synfuels (SHS)
1. Founded in 2005; based in Calgary, Alberta, Canada
2. Swan Hills, Alberta, Canada UCG Demonstration Facility – successful UCG at 1400
m depth
3. Nearly $US 80 million expenditure on comprehensive developing and testing deep
UCG equipment – developed a UCG well pair standardized design ready for use in
commercial projects
4. SHS is interested in sharing its deep UCG knowledge, expertise and operating
experience with companies in Indonesia, on an expertise sharing/consulting basis.
5. SHS is not seeking UCG investment opportunities in Indonesia
Note: tekMIRA KESDM has signed MoU with SHS for UCG commercialization in Indonesia
26
Leigh Creek Energy (LCK)
1. Leigh Creek Energy is a South Australian based, ASX listed company
2. LCK performed a pilot project trial in 2018/2019 satisfying stringent conditions imposed by the South
Australian Regulator
3. LCK has conducted pre FS UCG for ammonia with the following results
a. Annual urea plant capacity of 1.0 million tonnes per annum
b. Initial capital cost $2.3 billion
c. Commercial life of over 30 years
d. Nominal production cost of $109/tonne
e. Pre-tax leveraged Net Present Value (NPV) $3.4 billion
f. Internal Rate of Return (IRR) 30%
27
tekMIRA KESDM
ESDM Balitbang has developed UCG technology since 2014. The activities carried out include site selection, site characterization (subsurface analysis,
drilling, geological and hydrogeological analyzes), UCG simulation and field test. We also have contributed in set up of UCG regulation. UCG Field Test has
been conducted at PKP2B PT. Astaka in South Sumatera, at depth of 100 meter
29
Risk and mitigation
Risks Risk description Mitigation
Environmental Leak of pollutants to aquifer Setup Proper site selection criteria and standard
operating procedue
Operation High pressure operating Implement standard operating procedure of
conditions petrochemical industry
Gas composition Fluctuation of gas -Gas composition spec should be based on pilot
composition test result
-Install gas conditioning facility (CO2 & H2S
removal integrated to UCG plant
Investment Scale Delay of Investment due to Start with small scale plant (electricity) to reduce
huge investment value the investment scale and to create revenue
30
Proper site selection and installation of groundwater monitoring well
Air/Oxygen injection Syngas with polluted water Monitoring well (Piezometric & water qualities)
River
Water table
u ifer
n e d A ystone)
q
ne)
o nfi , c l a ysto
C tone , cla
q uifer (mu
d s
ston e
da d e u d
nfine iclu d e (m
Un co Aqu itar d )
q uic lu
(a q u A
Coal
ze ne ne
e n y le
ctor Tar B X
Re a ol
Geo 00o C Ph e n
luen e
+ 10 To
2 , C H4,
CO, H , N2
CO2
UCG operation protocol
UCG operational
Pressure must lower
than hydrostatic
pressure Water table
33
UCG-CO2 Enhanced Oil Recovery (EOR) Opportunity
1. UCG development in Bontang-Samarinda area can provide: Bontang LNG; Kaltim MeOH;
Pupuk Kaltim NH3
a. Synthetic gas - to existing LNG, methanol and/or
ammonia gas demand in Bontang High-
Potential
b. CO2 for EOR in Mahakam Block fields UCG
Development
2. UCG is gas and CO2 manufacturing Area
34
UCG-CO2 EOR Development Concept
Very attractive economics – UCG-CO2 EOR indicated project IRR’s in 20% range at conservative commodity prices
CO2 sequestration makes overall project very low (near-zero) carbon intensity ammonia, methanol, LNG and oil production
35
Site Selection Criteria (CSIRO)
Andrew Beath, Stuart Craig, Anna Little boy, Rusty Mark and Cliff Mallett, 2004, Underground Coal Gasification: Evaluating
Environmental Barriers, CSIRO
SITE SELECTION FOR UCG Literature (Greg Perkins)
Kategori Parameter Rekomendasi
Umum Sumberdaya batubara >100 Juta Ton
Lokasi Tidak berada di remot area
Topografi Flat sampai dengan undulasi sedang
Kondisi Geologi Sederhana
Lapisan batubara Rank Sub-bituminus dan lapisan batuan yang berkarakter low swell
Kualitas Abu dan Sulfur rendah
Ketebalan Disarankan >6m
Kedalaman Disarankan >200m
Permeabilitas Rendah, <100mD
Patahan dan sisipan Minimum
Geometri Flat <20° dip
Batuan penutup Litologi Shale, siltstone, mudstone, silicified sandstone
Ketebalan Tebal >40m disarankan
Kekuatan batuan Lebih besar dari litostatic
Permeabilitas Rendah. <20mD
Hidogeologi Jarak ke akuifer Todak ada akuifer di jarak <60m.
Kualitas air Jelek
Tekanan hidraulic >20bar
37
Site Selection Criteria (KESDM)
GOVERNMENT REGULATION FOR UCG
1
Lapisan batuan atas (roof) dan
bawah (floor) lapisan batubara
impermeable;
5
Kondisi struktur geologi tidak
kompleks (sederhana s.d. moderat)
2
Ketebalan lapisan batubara paling
kurang 5 (lima) meter
Memiliki kadar abu dan air kurang
dari 60% (enam puluh persen)
6
3
Kemiringan lapisan batubara (dip)
kurang dari 5º (lima derajat)
38
Linc Energy Case
1. Aturan Praktis Operasi 2. Fakta persidangan Kasus UCG di Queensland adalah
a. Tekanan operasi lebih rendah pelanggaran aturan praktis (pengunaan tekanan operasi
dibandingkan tekanan hydrostatis diatas tekanan hydrostatis)