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  • Delphi Bar To Bar Consitency 45.0 MM

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    krishna chiru
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    1. The document discusses improvements Venus has made to address a customer's concerns about bar-to-bar consistency in manufacturing. 2. It identifies key factors that affect consistency, including chemical composition, purity levels, heat treatment processes, and secondary mechanical working of the bars. 3. Venus has implemented process checks at various manufacturing stages and fixed its processing route to improve consistency in these factors.

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    Delphi Bar to Bar consitency 45.0 mm

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    1. The document discusses improvements Venus has made to address a customer's concerns about bar-to-bar consistency in manufacturing. 2. It identifies key factors that affect consistency, including chemical composition, purity levels, heat treatment processes, and secondary mechanical working of the bars. 3. Venus has implemented process checks at various manufacturing stages and fixed its processing route to improve consistency in these factors.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pptx, pdf, or txt
    14 views11 pages

    Delphi Bar To Bar Consitency 45.0 MM

    Uploaded by

    krishna chiru
    1. The document discusses improvements Venus has made to address a customer's concerns about bar-to-bar consistency in manufacturing. 2. It identifies key factors that affect consistency, including chemical composition, purity levels, heat treatment processes, and secondary mechanical working of the bars. 3. Venus has implemented process checks at various manufacturing stages and fixed its processing route to improve consistency in these factors.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pptx, pdf, or txt
    of 11

    Improvements for Bar to Bar

    Consistency
    Contents

    1. Introduction
    2. Factor Affecting Bar to Bar Consistency
    3. Venus Comments and Conclusion
    Introduction
    • Customer has raises the concerns regarding bar to
    bar consistency.
    • To address the concerns of Bar To Bar consistency
    Venus has fixed the processing route and
    employed process checks at various stages of
    Manufacturing.
    Factor Affecting Bar to Bar
    Consistency
    • Chemical Composition
    • Degree of Purity
    • Heat Treatment
    • Secondary Mechanical Working
    Factor Affecting Bar to Bar
    Consistency
    • Chemical Composition
    • Degree of Purity
    • Heat Treatment
    • Secondary Mechanical Working
    Factor Affecting Bar to Bar
    Consistency
    • Chemical Composition
    Required Chemical Properties
    C Si Mn P S Cr Ni Cu Mo N Nb Al
    Min. - - - - 0.005 15.00 4.0 - 0.80 0.020 -

    Max. 0.06
    0
    0.70 1.50 0.040 0.015 17.00 6.0 - 1.50 -

    Targeted Chemical Properties


    C Si Mn P S Cr Ni Cu Mo N Nb Al
    Min. 0.02 0.3 0.6 0.005 15.30 4.6 0.8
    300pp
    m
    -

    Max. 500 To To
    0.05 0.5 1.0 0.035 0.015 15.80 4.80 0.30 0.9
    ppm report report

    Benchmark Sample
    0.02 0.37 0.84 0.02 0.013 15.39 4.7 0.2 0.9 0.06
    Factor Affecting Bar to Bar
    Consistency
    • Degree of Purity
    • Customer Requirement : K3 < 30 (DIN 50602)
    • Targeted : K3 < 15-20
    • Sampling Frequency : per Heat per bundle
    • Bars rolled from First and Last Billet shall not be used
    • R/M inspection
    • UT : 1.00 mm FBH
    • Length : 6.20-6.40mtr
    • Diameter/size : 48.00mm +/-0.20mm
    • Straightness : 1mm/mtr
    Factor Affecting Bar to Bar
    Consistency
    • Heat Treatment
    • HT Condition: QT900
    • Cycle Code : 15F
    • Batch Weight : 2-2.5 MT
    • UTS Requirement: 950- 1050 MPa
    • YS(0.2) Requirement: 850-950 MPa
    • Hardness Requirement: 290-310BHN
    • Elongation Requirement : 17.00 %
    • Grain Size : 7.5-8
    • Impact Requirement: 80 J
    Factor Affecting Bar to Bar
    Consistency
    • Secondary Mechanical Working
    • Peeling
    • Input Size- 48.00 mm
    • Output Size-45.00 mm
    • Tolerance- - 0.05mm (h10)
    • RPM:410
    • Straightness- 0.5 mm /m over full bar length
    • No. of Pass-2 Pass
    Factor Affecting Bar to Bar
    Consistency
    • Ultrasonic Test Parameters
    • Static Calibration : 0.7 FBH
    • Dynamic Calibration : 1.0 FBH
    • Frequency : 512 MHz
    • Eddy Current Setting Parameter
    • Notch Depth:0.2 mm
    • Linear Speed :0.25 M/Sec
    Thank You

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