ENGG ZC 242

MAINTENANCE &
SAFETY
BITS Pilani ARUN MAITY
Pilani Campus
 BITS Pilani
Pilani Campus

MAINTENANCE TRAINING
MAINTENANCE LEVEL

• LEVEL 1: Core Competence

• LEVEL 2: Craft Fundamentals

• LEVEL 3 : Advanced Craft Training

• LEVEL 4: Equipment Specific Training

BITS Pilani, Pilani Campus

OBJECTIVES

• Knowledge
• Attitude
• Job Behaviour
• Skill
• Advanced Technolgical Objective

BITS Pilani, Pilani Campus

Types of Maintenance

• Multi-skilled Technician Programme

• Maintenance Management course
• Customized Maintenance Training Programme
• Performance Testing Trainings
• Accelerated Apprenticeship Training
• Continuing Training
• Induction and Orientation Training
• Safety and Environmental Protection Training
• Maintenance Troubleshooting Training
• On-the- job Training

BITS Pilani, Pilani Campus

MAINTENANCE TRAINING

 LEVELS OF TRAINING
– Worker
– Supervisor
– Executive

 TRAINING MODULE FOR WORKERS

 TRAINING AREAS FOR MAINTENANCE EXECUTIVES

BITS Pilani, Pilani Campus

 TABLE : 18
TRAINING AREAS FOR MAINTENANCE EXECUTIVES
S.No Training Areas Level A Level B Level C
Top Middle Lower
Mgmt. Mgmt. Mgmt.

1 Process Description and Parameters

2 Equipment Know-how
3 Criticality Assessment of Equipment
4 Autonomous Maintenance
5 Lubrication Management & Practices
6 Cleaning and Inspection
7 Abnormality Detection
8 Maintenance Engineering
9 NDT,Condition and Vibration Monitoring
10 Maintenance Information System
11 Maintenance Systems & Procedures
12 Maintenance Planning & Control Level C
13 Safety Procedures in Maintenance
14 Statutory Requirements Level B
15 Reliability, Maintainability & Availability
16 Lubrication Management & Practices Level A
17 Financial & Budgetory Control
18 Cost Reduction Techniques
19 Trouble Shooting
20 Minimising Scrap, Rework, Wastage
21 Stores Management
22 Standardization
23 Spare Parts Management
24 Life Value Analysis,Reconditioning & Replacement
25 NOBM Concept and Implementation
26 Worker's Utilisation & Contractor's Work Supervision
27 Industrial Relations
28 Team Building & Conflict Management
29 Advancements in Maintenance
30 World Class Maintenance
BITS Pilani, Pilani Campus