Bangalore Metro Rail Corporation Ltd.

Overview On Rolling Stock

Mr. SAGARKUMAR M
SECTION ENGINEER
ROLLING STOCK 1
 Bangalore Metro Rail Corporation Ltd.

General EMU Information

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Bangalore Metro Rail Corporation Ltd.

Train Configurations

Basic 3-car train composition

DMC + TC + DMC: 975 Passengers+1 Driver

Provision for 6-car train composition

DMC + TC + MC + MC + TC + DMC/2004 Passengers+1 Driver

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Bangalore Metro Rail Corporation Ltd.

Driving Motor Car (DMC)

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Bangalore Metro Rail Corporation Ltd.

Trailer Car (TC)

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Bangalore Metro Rail Corporation Ltd.

Car body Structure

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 Bangalore Metro Rail Corporation Ltd.

Carbody Structure
 The carbody is designed and constructed for a service life of at least 35 years of normal usage
 Main Carbody material is Stainless Steel (SUS301L)

DMC Car
TC Car

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 Bangalore Metro Rail Corporation Ltd.

Carbody Structure
CAR LINE COLLISION POST
SUS301L-ST, T1.0 SUS301L-ST, T3.0 PANEL
SUS301L-ST(2B), T1.5
CANT RAIL
SUS301L-ST(2B), T2.5
SIDE PANEL & RAIN GUTTER
SIDE VERTICAL FRAME SUS301L-ST(NO.3), T1.5
SUS301L-ST, T1.5
COVER PANEL
WINDOW SUPPORT
SUS301L-ST(NO.3), T1.5
SUS301L-ST, T2.0

SIDE HORIZONTAL FRAME END PANEL

SUS301L-ST, T1.5 SUS301L-ST(2B), T3.0

OUTER SIDE SILL SIDE PANEL

SUS301L-HT, T4.5 SUS301L-DLT(D.F), T2.0
INNER SIDE SILL
END SILL
SUS301L-LT, T3.0
SUS301L-ST, T4.0

KEYSTONE PLATE DRAFT SILL

SUS301L-ST, T0.8 SMA490BP, T6.0,T9.0,T12.0

CROSS BEAM
SUS301L-ST, T4.0 9
Bangalore Metro Rail Corporation Ltd.

Saloon Interior

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 Bangalore Metro Rail Corporation Ltd.

Saloon Interior

Comfort design for normal and disable passengers

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 Bangalore Metro Rail Corporation Ltd.

Saloon Interior

Comfort design at doorways

Comfort design for disable

passengers

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 Bangalore Metro Rail Corporation Ltd.

Saloon Interior

Wide gangway with fire

extinguisher in side panel

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 Bangalore Metro Rail Corporation Ltd.

Saloon Interior
NO Area Item Material
Side panel & Back
1 Laminated GFRP
wall
Cab
Nomax Honeycomb
2 Ceiling panel
sandwich GFRP
Side & Inspection
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cover
4 Ceiling coving panel
Nomax Honeycomb
5 Door coving
sandwich GFRP
saloon
Ceiling for GFRP-Glass Fiber Reinforced Polymer
6 Gangway
cubicle area
Aluminium Honeycomb
7 Ceiling panel
sandwitch
8 Air duct & diffuser Aluminum

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 Bangalore Metro Rail Corporation Ltd.

Passenger Emergency Alarm (PEA)

4 Emergency Alarms/car for passengers with

Intercom system to communicate with driver.

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 Bangalore Metro Rail Corporation Ltd.

Saloon Surveillance System

 Saloon surveillance system comprises a Close Circuit
Television (CCTV) system;
 4 surveillance cameras / car
 1 CCTV Monitor in each Driver’s cab
 Saloon images played sequentially in normal condition
 When any PEA is activated, priority image from neighbour
camera will be displayed to Driver’s Cab CCTV monitor.

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 Bangalore Metro Rail Corporation Ltd.

Saloon Surveillance System

Camera
Locations in
Camera Locations
DMC in DMC

Camera Locations in
TC

Real time monitoring from OCC is available

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 Bangalore Metro Rail Corporation Ltd.

Passenger Address & Information System (PA/PIS)

 Public Address (PA) to Passenger including:
 Live announcement to all passengers by OCC via Train Radio.
 Broadcasting of pre-recorded announcement based on real time information
• Door Messages for all Stations.
• Station Messages for particular Station.
• Special & Emergency Messages.
 manual broadcasting by Train Driver.
 Emergency passenger announcement on the Train by Operation Control centre
(OCC) via Train Radio System.
 Destination & Train number indicator on Front Cab head.
Note: All the announcement & Electronic information will be in three Languages i.e.
Kannada, Hindi & English.

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Bangalore Metro Rail Corporation Ltd.

Driving Cab

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 Bangalore Metro Rail Corporation Ltd.

Train Drivers Cab

Comfort design in Cab layout with un-obstructed front view.

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 Train Drivers Cab
Ergonomic design with main
controls on driving console

Modulised functional systems

with easy access.

Rear control panels for easy access

of MCBs and isolating switches.

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 Bangalore Metro Rail Corporation Ltd.

Master Controller
1. Key Switch - to enable the use
of Mode Selector by authorized
personnel.

2. Mode Selector - 7 modes of operation:

- ATO, Supervisory, Restricted Manual, Yard
Manual, Wash/Coupling, Reverse & OFF.

3. Driver Controller Handle (DCH):

- Control the operations of Powering, Coasting(Off), Service Braking and Emergency
Braking.
- With Dead Man Device (DMD) for driver condition verification.

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 Bangalore Metro Rail Corporation Ltd.

The Function of Deadman Device

 The Deadman Device is one of the safety devices of the train. If the driver can not
continuously activate operate the device when operating the train due to
uncertain physical conditions, the emergency brake will be automatically
activated.
 The Deadman Device is located on the Driver controller handle. If the driver loose
grip of the device for a certain period during normal train operation, warning
buzzer will be activated follow by traction power cut off and emergency brake
application.

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Bangalore Metro Rail Corporation Ltd.

Interior Emergency Egress Device

Location of Emergency Egress Device

for DMC & TC Cars;
When activated, the neighboring door
can be manually open;
Protected by breakable plastic cover;

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 Bangalore Metro Rail Corporation Ltd.

Emergency Egress-Routes
Passengers Evacuation at Tunnel or at grade

Passengers Evacuation at Platform

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Bangalore Metro Rail Corporation Ltd.

External Emergency Access Device

• Location of External Emergency Access

Device for DMC & TC Cars;
• Operate by maintenance key and
protected by spring cover.

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Bangalore Metro Rail Corporation Ltd.

Gangway

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Bangalore Metro Rail Corporation Ltd.

Gangway

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 GFRP (Glass Fibre-reinforced plastic)

Fibre-reinforced plastic (FRP) (also fibre-reinforced

polymer) is a composite material made of a polymer
 matrix reinforced with fibers. The fibres are usually 
glass,carbon, aramid, or basalt.

Nomex Honeycomb

Nomex and related aramid polymers are related to nylon, but have 
aromatic backbones, and hence are more rigid and more durable

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 LIGHTING
• HEAD LIGHT
• TAIL LIGHT
• FLASHER LIGHT
• SALOON LIGHT
• GANGWAY LIGHT
• DRIVER CONSOLE LIGHT
Head Light
Head Light

Rated voltage 110VDC

17W(low), 33W(high)
Power consumption

Lamp Type LED

 Tail Light
• One white/red circular tail light is fitted in
each side of driving cab front

PCB for LED Description

Rated Voltage : DC
110V
Rated Power : less
than 10W
Supply Voltage
Variation :
70V ~ 137.5V
Sum of LED : 40 PCS
1. PCB for LED Assembly
Flasher Light

Flashing during ATP Cutout

Mode
 Door Lamp
PCB for LED Description
Rated Voltage : DC 110V
Rated Power : less than 10W

Supply Voltage Variation :

77V ~ 137.5V
1. PCB for LED Assembly Sum of LED : 18PCS

The light turns on when :

* any door is not fully closed and locked on that car, or
* any internal / external manual release device is operated on that
car, or
* any passenger alarm device is operated on that car.
Cab Main Light

This light is automatically turned on as when

Cab/saloon partition door is opened only in the rear cab.
The cab is provided with a ceiling lights, providing 200lux at
1m above floor level.
CAB SALLON LIGHT STRUCTURE

Cab Main light installed on the driving

cab ceiling would turn on automatically,
in any of the following conditions:
1.Pressing the Cab main Light Push
Button (CLPB1 or 2).
2.Opening the Cab Saloon Partition Door
(CSPDS) on the un-occupied cab. In this
condition, only Cab Main Light of un-
occupied cab will turn on. This will also
cause a visual alarm, in the leading
DMC, triggered by TMS
 
 DRIVER CONSOLE LIGHT
• Provides narrow beam on cab operator
console and auxiliary console.

Input current 0.02A

Rated Voltage 110V DC

About 2W
Power Consumption
LED lamp
Lamp Type
 SALOON LIGHT
• Internal position of lights in saloon
• Saloon Light(DC40W)
• The Saloon Light(DC) are located near gangway area and door bay for emergency evacuation
as following figure.
• A Fluorescent Tube with Saloon Light(DC) is mounted on the passenger parts ceiling.

It is automatically
switched on at full
illumination when the car
is operated including in
event of an emergency
detrainment.
 Gangway light
• This Gangway Light fixture is lighted up by input voltage of DC110V. A circle
fluorescent tube with Gangway Light is mounted on path of the passenger parts
ceiling.
• The lights provide illumination for gangway area by automation.

Ballast Description
Rated Voltage : DC 110V
Rated Power : 18W
Supply Voltage Variation :
77V ~ 137.5V
1. Inverter Assembly TYPE : Rapid starting