kfupm.edu.

sa

Course Syllabus and Assessment

Dr. Salih Duffuaa
Syllabus

Maintenance & Facility Maintenance Management

Systems, their philosophies, trends and prospective.
Maintenance organization, maintenance strategy and
concepts, including total productive maintenance (TPM)
and Reliability centered maintenance (RCM), forecasting
maintenance load, maintenance capacity planning,
preventive maintenance replacement decision models,
maintenance jobs measurement and standards, quality
of maintenance jobs, maintenance productivity and
auditing, maintenance performance measures and
maintenance resources control. Case studies.
King Fahd University of Petroleum & Minerals
kfupm.edu.sa
Course Outcomes

Describe the different components of a maintenance system in an

organisation.
Describe the role of maintenance resources control for
maintenance as service in the aftersales market.(knowledge)
Justify the use of a maintenance strategies and concepts
including TPM and RCM and how to apply them in practice.
Determine the optimal maintenance recourses, the
replacement interval, and inspections time. (skills)
Estimate the maintenance jobs standard times to upkeep the
work productivity and the overall equipment efficiency (OEE).
Lead teams to plan and execute maintenance activities. (Values)

King Fahd University of Petroleum & Minerals

kfupm.edu.sa
Grading Policy

Homework and attendance 15%

Case study and presentation 10%
Term Project/Term paper 20%
Mid term Exam 25%
Final Exam 30%

 
King Fahd University of Petroleum & Minerals
kfupm.edu.sa
Grading Policy

TOPICS Lectures
 
 
1. Maintenance System representation and subsstems . 2
1.1 Holistic system approach.
1.2 Maintenance system objectives and goals.
1.3 Planning activities.
1.4 Organizing and designing activities.
1.5 Control activities.
 
2. Maintenance Strategies 5
2.1 Preventive versus emergency maintenance.
2.2 Replacement strategy.
2.3 Reliability centered maintenance.
2.4 Total productive maintenance
2.5 Contract versus in house.
HW # 1

King Fahd University of Petroleum & Minerals

kfupm.edu.sa
Grading Policy
 

TOPICS Lectures
 
 
3.Maintenance operations and control. 3
3.1 Maintenance control cycle.
3.2 Maintenance work order system.
3.3 Work standards.
3.4 Information flow, feedback, and corrective action.
3.5 Information technology.
HW #
4.Maintenance capacity planning 4
4.1 Capacity planning versus maintenance planning.
4.2 Models for capacity planning.
4.3 Cases of capacity planning
HW # 3

Mid Term Exam [ Thursday November 3rd: 5-7 pm ] King Fahd University of Petroleum & Minerals
kfupm.edu.sa
Grading Policy

TOPICS Lectures
 
5. Maintenance planning and scheduling. 3
5.1 Planning
5.2 Scheduling.
5.3 Job priority system.
5.4 Scheduling techniques and their applications.
6. Maintenance quality assurance 3
6.1 Responsibility of quality control and assurance.
6.2 Job quality control.
6.3 Statistical process control for maintenance.
HW # 4
Case Presentation
King Fahd University of Petroleum & Minerals
kfupm.edu.sa
Grading Policy

TOPICS Lectures
 
7. Maintenance management information systems 2
 
8. Maintenance performance 3
8.1 Maintenance performance measures.
8.2 Maintenance auditing.
8.3 Maintenance continuous improvement.
HW # 5
9. Maintenance life cycle costing 3
 
10. Project presentation. 2
King Fahd University of Petroleum & Minerals
kfupm.edu.sa
Project Process

Projects process:
 Students forms teams ( max 3 members). (end second week).
 Assignment of projects.(end of 6 th week).

 Proposal submission. (end of 8th week)

 Draft project and presentations in last week of class.

 Work on project and submission by end day ( End of First week of exams)

King Fahd University of Petroleum & Minerals

kfupm.edu.sa
King Fahd University of Petroleum & Minerals
kfupm.edu.sa