DC SCHOOL TEXT BOOK

④ ELECTRICITY
・ ELECTRICAL SYMBOL
・ PC OPERATION
・ ELECTRICAL CIRCUIT

TOSHIBA MACHINE Co., Ltd.

DIE CAST MACHINE ENGINEERING DIV. Ｐ－ 1
Introduction
Electricity is invisible basically. When the electricity is carried on wire; a light is on, a motor rotates, a
nichrome wire is warmed. The great energy is well-known, however people doesn’t have much knowledge
about electricity and many people tend to even stay away from it. It is possible to raise operation rates of
electricity with little electrical knowledge. Get out of your mind that electricity is very difficult, and maintain it
positively.
The basics of electricity for die cast machine are described below.

1. Theory of Electricity
1) Current
When dry cell is connected to a bulb with copper wire as right figure, electricity is carried from + to -. Like Dry Cell
n electricity to water, water flows from high to low of the level. Electricity is also carried from high to low of 1.5V

the electric potential. This is called current, and the symbol is A (ampere).

2) Voltage
Difference of the electric potential that occurs between both electrode before connecting + and – with wir
e is called voltage, and the symbol is V (bolt).

3) Resistance
When the electricity is carried from + to -, there is an obstacle which is a bulb on the wire. This obstacle is
called resistance, and the symbol is Ω (ohm). When 1V is applied and 1A is carried, the resistance is 1Ω.

4) Ohm’s Law
A ·········· Ampere V ·········· Volt R ·········· Ohm
A = V/R ·········· Formula 1 V = A × R ·········· Formula 2 R = V/A ·········· Formula 3
These are the basics of electricity.
[Ex. 1] According to formula 1, the current when 100V is applied under 20Ω shall be A = 100/20 = 5 (A).
[Ex. 2] According to formula 2, the voltage when 2A is carried under 30Ω shall be V = 30 × 2 = 60 (V).

Ｐ－ 2
5) Electric Power and Electric Energy
Use electricity for heater, it turns heat, and for motor, it turns mechanical power. The workload per unit time is ca
lled “electric power”, and the symbol is W (watt).
1W means workload per unit time which 1A of current perform with 1V of voltage.
W = VA ·········· Formula 4 W = V2/R ·········· Formula 5 W = A2R ·········· Formula 6
[Ex. 3] When the voltage is 200V and current is 5A,
it shall be W = 200 × 5 = 1000 (W) = 1(KW) according to formula 4.
When the resistance is 20Ω, and current is 5A,
it shall be W = 52 × 20 = 500 (W) according to formula 6.
Measure a workload with taking as 1 unit that ensured 1W of electric power for 1 hour, and indicate with symbol
of Wh (watt hour). Hose power (HP) is same as electric power. The power raise 1pond of weigh to 33000 feet in
1 minute is 1HP, and it shall be 0.746kW in terms of W value.

6) Earth
The earth is considered that it is a large conductor and the electric potential is 0. When charged object is conne
cted to the earth with electrical wire etc, electricity transfer to earth through the wire. This is called earth and the
symbol is , E etc.
There are following specifications for earth.
6)-1 Earth to iron-table of mechanical tolls, iron-core, and control panel etc.
6)-2 Grounding electrode could be steel frame of the plant, but not earth to gas pipe or air pipe etc.
6)-3 Decide earth wire thickness by main switch or fuse capacity.
3.5mm2 up to 50A, 5.5mm2 up to 100A. 　
14mm2 up to 200A, 30mm2 up to 400A.
38mm2 up to 400A.

Ｐ－ 3
7) Series and Parallel
R1 R2 R3
7)-1 Series Connection of Resistance
　 R = R1 + R2 + R3 ······· 7 Formula

[EX] If each R1, R2, and R3 is 10Ω, 15Ω, and 30Ω; general Ω shall be
R = 10 + 15 + 30 = 55 (Ω).
R1
7)-2 Parallel Connection
1 R2
R= ······· 8 Formula
1 1 1
+ +
R1 R2 R3 R3

[EX] If each R1, R2, and R3 is 10Ω, 15Ω, and 30Ω; general Ω shall be
1
R= = 5 (Ω).
1 1 1
+ +
10 15 30

8) Frequency of Direct Current and Alternating Current

Electricity flowing from + to – of battery is constant and no variation. This is called direct current and the symbol is DC.
In contrast, electricity sent to general households or plants is called alternating current, and the symbol is AC.
That is + and – voltage supplied alternately as right figure is indicated.
+ Potential
This wave is called frequency, and the symbol is Hz (hertz).
- Potential
1 Hz

Use 50Hz in eastern Japan and 60Hz in western Japan classifying roughly. As alternating current, 600V and less called low-voltage,
600 ~ 7000V called high-voltage, and higher than that called extra high-voltage. As direct current, 750V and less called low-voltag
e, and higher than that called high-voltage. There are specifications depend on electrical work method etc but it doesn’t act again
st the specification by maintaining machine control circuit.

Ｐ－ 4
1. Development Connecting Symbol

No. Equipment 　　　　　 　 　 Symbol 　　　　　　　　　 Symbol Name 　　　　　　　　 Description 　

EE※
Fuse (8A) Fuse It fuses to protect circuit when current is more than
1
rating.
Don’t use other than specified.
NFB※
Breaker (80A) No Fuse Breaker
2

Circuit Breaker CBR※

3
(2A)

CBR※
Circuit (2A) With Auxiliary
4 Protector Contact

OL※
Bimetal Contact It is detector generating heat and warping to cut
Overload
contact when current is more than rating. This
5 Relay
operation cut current on magnet switch coil and
protect motor.

Earth Earth Earth edge line one side of transformer secondary

6 circuit.
E※

Ｐ－ 5
No. Equipment 　　　　　 　 　 Symbol 　　　　　　　　　 Symbol Name 　　　　　　　　 Description 　

TR※
Transformer 180 　　 200 　　 220 Voltage change proportional to wire turns.
Primary
Secondary voltage change with changing primary
7
tap.
Secondary
100V

Direct Current ADVP※

Change primary alternating current to secondary
Power Source
AC +V Primary Alternating direct current.
Current Voltage also change primary AC 100V, secondary
8 AC100V 　　 DC24V
Secondary Direct DC24V.
AC -V
Current

Motor Applied equipment symbol shall be indicated in ＊

※M Three-Phase Motor area on three-phase motor.
Voltage shall be within ±10% against rating
voltage.
9 ※M

Single Phase Motor

Ｐ－ 6
No. Equipment 　　　　　 　 　 Symbol 　　　　　　　　　 Symbol Name 　　　　　　　　 Description 　

Normal Rotation and DF Forward/Backward Connect DF contact and DB contact turning on

Reverse Switch DB Coil for Die Height electricity to coil.
DF R5 Device Die Height Adjusting
　　 R4 　　　　　　
　　 Backward 　　 Forward
Inching Series Inching Series
　　 S4
10 　 T4 　　　　　 T5
DF
DB
Contact of DF, DB

DB

Switching Switch COS※ Vertical line shows Connect left to right ● point on crossing dashed
switching position, line.
　　 Manual Off Auto Full-Aut
o
horizontal line shows
11 A a Manual A → a 　　　　 Connect
B b combination, and ● Off B→ b
C c
D d shows connecting. Auto C→c
Full-Auto D→d

Snap-Action Switch SS※ When you move lever of switch to ON side, it is

connected, and move it to OFF side, it is
12 A Contact
unconnected.

Ｐ－ 7
No. Equipment 　　　　　 　 　 Symbol 　　　　　　　　　 Symbol Name 　　　　　　　　 Description 　

Switching Switch PS※ When the switching switch is changed,

a A→a B Contact
A A → b and B → c are connecting, A → a is un-
b A → b A Contact
13 B connecting.
c
B → c 　 A Contact

KS※
Key Switch Key Switch This key doesn’t work unless key is put in.

14
KS※

Push Button Switch BS※ It is connected by pushing, unconnected by

A Contact releasing.
B Contact
15

(Mushroom)
(It is used for emergency stop.)
B Contact

Push Button Switch P3※ The lamp lights, when the button is pushed and it is
with Lamp turned on electricity.
16 A Contact 　
Lamp
W

Ｐ－ 8
No. Equipment 　　　　　 　 　 Symbol 　　　　　　　　　 Symbol Name 　　　　　　　　 Description 　

Limit Switch It is connected by pushing with mechanical external force,

※LS
A Contact and unconnected when it is released.
17
It is unconnected by pushing with mechanical external
B Contact force, and connected when it is released.

Approaching ※LS It is controlled by mechanical external force.

18 Switch

※PS
Pressure It is ON with more than setting pressure, OFF
A Contact with fewer.
Switch
19
It is OFF with more than setting pressure, ON
B Contact with fewer.

Float Switch ※FS It is controlled by setting oil volume.

20

FS※
Foot Switch
21

Temperature PH※ It is controlled by setting temperature.

22 Switch

Ｐ－ 9
No. Equipment 　　　　　 　 　 Symbol 　　　　　　　　　 Symbol Name 　　　　　　　　 Description 　

When it is turned on electricity, it energizes and switch

Auxiliary Relay Coil contact.

23 It is connected when coil is energizing, and unconnected

A Contact at un-energizing.
It is unconnected when coil is energizing, and connected
B Contact at un-energizing.

Timer Coil
It is connected when it is turned on electricity on coil
and it passed over certain time, and it is unconnected
A Contact when the electricity stop.
It is unconnected when it is turned on electricity on coil
24 B Contact and it passed over certain time, and it is connected when
the electricity stop.
A Contact It is connected as soon as it is turned on electricity on
power department.

Solenoid Coil When it is turned on electricity, it energizes and

25 switch valve.

Indication Lamp The symbols indicate

26 W – white, G – green, R – red.

Counter It turns gear caracole when it is turned on electricity

CUT
on power department, and additionally turns gear
27
caracole (360˚) when the electricity stop and change
numeric indicator.

Ｐ－ 10
No. Equipment 　　　　　 　 　 Symbol 　　　　　　　　　 Symbol Name 　　　　　　　　 Description 　

Warning Buzzer BZ
28

Metal Consent MCM※ Core is in while core is used, it connect return limit
29
switch, and connect through limit switch.

Connector CBCN※

①
30

Standard Close It is unconnected on terminal area when automated

Short Circuit Short Circuit of
equipment and safety equipment are used, and required
31 Original Equipment contact is connected.
It shall be shunt in case of original equipment.

Ｐ－ 11
Power AC200V
R0 S0 T0 E DC350J-T Electrical Diagram
NFB1(175A)
R S T
ML MOL (65A ~ 95A)
U1
V1 PM1 Motor for Hydraulic Pump
W1 (6P-22kW)
(175A)

NFB3 (8A) CBCN3

　 R4 　　
DF
　　　　 R5
DOL
U4 No Fuse Breaker
S4 V4 Motor for Die Height
DM
　 T4 　　 　 　 T5 W4 Adjusting
(4P-1.5kW)
DB
Blue

White

Magnet Switch

R200 E
Pouring Machine Inverter Power
S200
1b Contact
1a Contact
Carrying Out Machine Operation Circuit
T200
Inverter Power
Terminal

Terminal for Main

Circuit
R S T Overload Relay

Ｐ－ 12
R S

CBR1
200V TR1 1 (15A) 3

MLR 5
100V Relay Circuit
W
15A Input Circuit
2 4

CBR2
(10A) 9

MLR 10
Output Circuit
4

3 4

ADCP1
CBR02 24V
(10A) 3D AC(N) +V

MLR A24V
DV24V
AC100V DC24V
Input Circuit
0V
4D

FG -V
AC(L)

E7

AC(N) +V T24V

AC100V 　 DC24V
Direct Current Power
for P, Q Valve Amplifier
0C
FG -V
AC(L)

E8

Ｐ－ 13
3 4

Standard Close

Emergency Stop
(Below Diagram) Self Maintenance Circuit
Standard Close PB1 PB2 PB01 When push button (PB1) is pushed, relay (R1) is ON.
35 36 37 38 40 45 Emergency
ESR
Stop When (PB1) is released, (R1) is unconnected as serial conne
ction.
Hydraulic Pump
Operation
(R1) is kept ON when push button (PB1) is released by conn
Hydraulic Pump Cycle
KS1
PB3 KS2 CBCN1 ecting (PB1) and (R1) in parallel at a contact.
45
Return 0 In
46 47
Man Off Auto Full-Auto
48
This type of circuit is called self maintenance circuit.
[When push button (PB2) is released, (R1) is OFF. ]

Self Maintenance Circuit

COR DSR PCSSR
48 49 55 60 61 PB1 PB2
R
R1 1
MLR
46
Self Maintenance
Circuit Self Maintenance
Contact

CBR Standard Close MOL

65 70 72
62
ML PM1 Operation

ML Operation Complete
R1

MLR Operation Complete

PC-0

STOP
93 PCS Sequencer Normal Operation
SR
Ｐ－ 14
24V 0V

Moving Type Injection Ejector Moving Core 1

0 0 Return 0 0
Open Close Out Return Out Return Out
Moving Type Injection Ejector Moving Core 1
COS2 COS3 COS4 COS7
Open 0 Close Out 0 Return Return 0 Out Return 0 In
20 21 22 23

Symbol
Tie Bar Nut
COSB3 COSB2 CBCN1 a Contact
Out 0 In Loosen 0 Clamp
28 29 29 MC
OR
Main Body Changing
Switch Neutral
b Contact
Ladle Pouring
LCOS1 LCOS2
Forward 0 Backward In 0 Return MC
100 101 Coil OR

Arm Pull Out Chuck Reverse

TCOS1 TCOS2 TCOS3 TCOS4
Return Condition (OFF) Vacuuming Condition (ON)
Forward 0 Backward Pull Out
Open 0 Close Reverse 0 Reverse
Return 0
Pull Out Return
102 103 104 105
b Contact

Spray Head Spray Head

Spring
SCOS1 SCOS2 CBCN1
Down 0 Up Swing 0 Return a Contact
106 107 108 COR
Changing Switch
Neutral Movable Iron
Core
Fixed Iron
Core

Coil There is a little space.

Ｐ－ 15
 Interpretation of Sequencer Control (TC200) Input Card
LED Indication and Terminal for 32 Points Input Module
Input Module
Input PC-0 LED Indicator
Side X 2 O
24V 0V
TC32DI
Cycle
KS2
Full
Man Off Auto Auto
X200 Cycle Manual Cycle
0 ０○８○０○８○
Off １○９○１○９○
Man Auto
２○Ａ○２○Ａ○
X201 Cycle Auto Full X200
1 Auto
３○Ｂ○３○Ｂ○
４○Ｃ○４○Ｃ○
５○Ｄ○５○Ｄ○
X202 Cycle Full-Auto ６○Ｅ○６○Ｅ○
2
７○Ｆ○７○Ｆ○

24V 24V 0V
Input Module
PC-0
Input A B
X 5 O
Side
Input Module
LBPS
X500 Lubrication Pressure PS
0

LBFS
X501 Lubrication Oil Volume FS
1

DCLS X503 Mold Close Limit LS

3
Ｐ－ 16
 Output Card
Output Module
10 4 4
PC-0 Output
Side
Y 6 O
EF SOL
0
Y600 Ejector Out SOL

4
1 EB SOL
Y601 Ejector Return SOL

2 SHB SOL
Y602 Safety Hook Pull Out SOL

4
LBM
3 CB CN2 CLB1
Y603 (2A)
Lubrication Pump Operation

DC SOL

Output Module
Output 0V
24V 0V PC-0 Side
Y 3 O
0
Y300 Injection Preparation Completion Indication
R

1
Y301 Mold Change Mode OK Indication
O

2
Y302 All Initial Position Indication
G
Ｐ－ 17
 5 Input Module 4
PC-0
X 0 0
Cycle
Full
Off Man Auto Auto What PC Circuit Is
X001 Cycle Manual
1 Left diagram is hard development connecting of PC circuit.
(Cycle Manual · Auto · Full-Auto)
X002 Cycle Auto
2
Below diagram is soft development connecting of PC
circuit.
X003 Cycle Full-Auto
3 (Initial Position · Manual · Auto · Full-Auto circuit)

Mold Safety Injection Ejector Core 1 Core 2

Open Hook In Return Return Return Return
Limit LS Limit LS Limit LS Limit LS Limit LS Limit LS

Y124 Y126 Y128 Y12A3 Y12C Y12E

00408 Y120 Initial Position
00410 00412 00508 00512

Manual Auto Full-Auto

SW SW SW

X001 X002 X003

00409 Y031 Manual
/00412 /00603 00609 00612
00703 00708 00713 00803
Full-Auto Initial Operation 00808 00815 00903 00908
Auto Auto 00912
SW SW SW Position Abnormal

X002 X002 X003 Y120 Y024

00410 Y032 Auto
00411 /00412 00512 00601
00610 00701 00704 00706
00709 00711 00714 00801
Auto 00901 00809 00811 00813
00913 00904 00906 00910
Y032 00915

00411 Self Maintenance Circuit

Full-Auto Initial Posi

Operation A
SW Manual Auto bnormal tion

X003 Y031 Y032 Y024 Y120

00412 Y033 Full-Auto
00413 00414 /00416 00501
00513 00513 00602 00611
00702 00705 00707 00710
Full-Auto 00712 00715 00802 00805
00810 00812 00814 00902
Y033 00905 00907 00911 00914
00413
00916
Ｐ－ 18
 Input Module
PC-0
X 2 0
24V

Cycle
KS2
Full
Man Off Auto Auto 0V
X200 Cycle Manual
0

X201 Cycle Auto

1

X202 Cycle Full-Auto

2
Movable Type
COS2
Open 0 Close X203
3 Mold Close

X204 Mold Open

4
Injection
COS3
Out 0 In X205
5 Injection Out

X206 Injection Return

6
Ejector
COS4
Return 0 Out
X207 Ejector Out
7

X208 0V
Ejector Return
8

Ｐ－ 19
 Input Module
PC-0
24V X 2 0
High-Speed Injection, 0V
Pressurization
High- High-Speed,
Off Speed In Pressurization In
X209 High-Speed Injection, Pressurization In
9

X20A High-Speed Injection In

A
Start
PBS1
X20B Start 1
B
Start
PBS2
X20C Start 2
C
Sleeve Cleaning
PBPW
X20D Sleeve Cleaning
D
Chip Lubrication
PBPL
X20E Chip Lubrication
E
Core1
COS6
Mold
Change Off Adjustment
X20F Casting Preparation Adjusting
F

Ｐ－ 20
 Input Module
24V PC-0 24V 0V

X 5 0

LBPS
X500 Lubrication Pressure PS
0

LBFS
X501 Lubrication Oil Volume FS
1

DCLS X503 Mold Close Limit LS

3

4
SHFLS

X505 Safety Hook In Limit LS

5
SHBLS
X506 Safety Hook Return Limit LS
6

Ｐ－ 21
 Input Module

24V
PC-0
X 5 0

24V 0V

X50A
A Die Height In Limit LS

X50B Moving Core 1In Limit MC

B

X50C Moving Core 1 Return Limit MC

C

Ｐ－ 22
 Output Module
10 4 PC-0 4
Y 6 0

EF SOL
0
Y600 Ejector Out SOL

4
1 EB SOL
Y601 Ejector Return SOL

2 SHB SOL
Y602 Safety Hook Pull Out SOL

4
LBM
3 CB CN2 CLB1
Y603 (2A)
Lubrication Pump Operation

4 DC SOL
Y604 Mold Close SOL

4
DO SOL
5
Y605 Mold Open SOL
CB CN2
DCSR

6 HDC SOL
Y606 High-Speed Mold Close SOL

4
HDO SOL
7
Y607 High-Speed Mold Open SOL

Ｐ－ 23
 DC350J-T Electrical Circuit Input Module
24V 0V
PC-0
X 2 0
Cycle
KS2 Full
Man Off Auto Auto
X200 Cycle Manual
0

X201 Cycle Auto

1

X202 Cycle Full-Auto

2

Operation
Main Body ACC Side Help Side Injection
Cycle Cycle Cycle Change SW Auto Filling Adjust Injection Injection Mid-Stop
Manual SW Auto Full-Auto Neutral Operation In In Cover CloseCover Close Injection
X200 SW SW X161 SW SW SL SL Condition
X201 X201 R016 X160 X20F X044 X045 HA10
R014 Manual Operation
00000 00 00 00

Injection Area
Manual Cover
Operation Specification
R014 R76A

Main Body ACC

Cycle Change SW Cycle Tie Bar Tie Bar Tie Bar CP Normal
Filling Main Body
Auto Neutral Manual SW Operating Clamp Operation In In AbnormalR
SW X161 X200 Complete X22F X06E SW 071
X201 R130 R132 X160
R015 Auto Operation Assist
00000 00 00 00

Cycle Tie Bar

Full-Auto Pull Out 1pc
SW Specification
X202 R77C

TIM
T013 Auto Operation Change time
00000 00 00 00
Ｐ－ 24
 DC350J-T Electrical Circuit
Other Company
SP Other Company Take
Auto Operation Out
Auto Oper In Auto
ation Operation In
R016 R651 R652
R06C Other Company Auto Machine Full-Auto Condition
00000 00 00 00
Other
Other
Other Other Company’s
Company’s Company’s Take Out Company’s
Spray Spray Spec Take Out
Spec Robot Spec Robot Spec
R773 R763 R772 R764

Mold Change
Auto Auto Injection Mid-
Operation Off Stop Injection
Auto OperationMain Body Operation Condition
Operation Side Injection Mid-
Assist Initial Change Time Manual Door Auto OffAdjust In Condition Stop Auto Off
R015 Position T013 Operation R602 SW HA10 R11A
R603
R013 R014 X20F
R016 Auto Operation
00000 00 00 00

Auto
Operation
R016

Other
Company
Carry Out Standard Standard Auto
Pouring Spray Device Device Spray Carry Out Spray Product Machine Full-
Cycle
Full-AutoAuto Operation Device Interlock Interlock Device SpecDevice Spec Start PB Detection Auto
SW R016 Interlock R203 Operation R775 R774 X408 Abnormal Condition
X202 R142 R302 R374 R06C
Ｒ０１９ Full-Auto Operation Condition Assist
Other 00000 00 00 00
Mold Standard Other
Change Company’s Standard
Spray Standard Company’s Spray
Mold Close Take Out
Carry Out Spray Device
Stop H16F Device Device Spec Spec Device Spec Device Spec
Spec R775 R774 R773 R772 R775

Other
Other Company’s
Pouring Company’s Take Out
Device Spray RobotDevice Robot
Mechanic Spec Spec
Pouring R763 R764
HD00

Full-Auto Main Body Mold Change

Operation Initial Mold Close Remote Operation
Condition Operation Lubrication Position Start Stop Load CP Side Door
Assist Abnormal Abnormal R013 H16F Abnormal Normal Auto Off
R019 R070 R005 R01B H14D X04F R603
Ｒ０１７ Full-Auto Operation Condition
00000 00 00 00

Mold Close
Full-Auto LS4
Operation (Speed Change)
Condition (Pressure Change)
R017 G444
Ｐ－ 25
 DC350J-T Electrical Circuit
Other
Pouring Spray Carry Out Company SP Other
Main Body Machine Device Device No Mold Company
Initial Initial Initial Initial Close Take Out
Position Position Position R Position R654 Mold Close
R013 R140 200 R 300 R655
R010
All Initial Position
00000 00 00 00
Standard
Spray Standard
Pouring Carry Out
Machine Device SpecDevice Spec
Interlock R775 R774
R142
Y302
All Initial Position Indicate
00000 00 00 00
Pouring
Device
Mechanic
Pouring
HD00

Moving Moving Moving Fixed

Core1 Core2 Core3 Core1
Return Return Return Return
Limit Limit Limit Limit
LS LS LS LS
X50C X50E X14A X146
R011
Core, Squeeze Return Confirm
00000 00 00 00

Moving Moving Fixed

Core2 Spec Core3 Spec Core1
R771 R77D Spec
R77B

Operation
Core Squeeze Mold Injection Ejector Hook Side Door
Return Open Backward Return Stop In Tie Bar Tie Bar Main Close
Confirm Operation Limit Position Limit Operating Clamp Body Limit
R011 Complete Stop G46F G463 LS1 Complete Abnormal Confirm
G45D X505 R130 R132 R071 R064
R013 Main Body Initial Position
00000 00 00 00

Tie Bar
Pull Out
1pc
Spec
R017

Ｐ－ 26
TC200 Outer Shape
⑤ ④ ③ ② ①
Explanation of Sequencer (TC200)

Part Name and Type

① Basic Power Module TCPW110AL

② CU Module TCCUH

③ Basic Base Module TCBAB8

⑩
④ Input Module TC32Ai
⑨
⑤ Output Module TC32Ao

⑪ ⑥ Extended Power Module TCPW110B

⑧

⑦ Extended Base Module TCEXB8

⑧ Graphic Display Programmer PGM-559S

⑨ Cable for Peripheral Device B200CPRP30

⑩ Extended I/O Cable TCCEXP003

　　 (Underlined portion shall be changed by the
length.) 　

⑪ Memory Card TCM128HES

⑦ Ｐ－ 27
⑥
Graphic Display Programmer Graphic Display Programmer

7-1 Graphic Display Programmer

③
① Liquid Crystal Indicator
The character display capacity is 16×16, and also indicate ladder
diagram of (11 contacts + 1 coil) × 11 lines, certain area enlarge,
and various messages.
① It has a built-in EL back light that possible to ON/OFF.

② Keystrokes

④ There are 42 dust-proof flat keys including ladder symbol keys,

numeric keys, various command keys etc. This is for operation
such as writing, changing, reading program and data, and
monitoring etc.

③ Peripheral Cable Connecting Connector

② ⑤ Connect peripheral cables to communicate to PC main body.

④ Cassette Recorder Connecting Terminal

Connect to cassette recorder to communicate to PC main body.

⑤ Adjust liquid crystal brightness. It heightens a color by turning

clockwise.

Ｐ－ 28
 How To Change Fuse
Fuse Position
1) Change Procedure

(1) Stop hydraulic pump and turn OFF the power.

(2) Loosen screw of (Figure-2)① and pull out an output card.

(3) Conduct through (Figure-3)① to ④ and remove a print substrate.

(4) Remove blowout fuse and change it to new one.

(5) Conduct through (Figure-3)⑤ to ⑨ and assemble card.

(6) Assemble output card on sequencer base module and clamp mounting screw①
tightly.

(7) Make a trial run by turning the power ON to check if there are any abnormal.

(NOTE)
1. Use correct standard of fuse.
2. When fuse meltdown, investigate and solve the problem before change it.
Figure -1

Output Module
② ⑧ I/O Case
Substrate Exploded
① View ⑤ Change blowout fuse. Terminal Connector

④ ①
Base Plate ← →

Spare Fuse → ←
⑥ ⑨
Fixing Screw
for Terminal
Figure -2 Figure-3
③ ⑦ Ｐ－ 29
 Memory Card
1) Description of Memory Card (Figure-1)
⑫ Memory Card
This memory card is EEPROM type to save sequence program.
The capacity is 128K bites.
⑬ Memory Card Connector
A connector to insert memory card.
⑭ Memory Card Ejector
An ejector button to take out memory card.
2) Memory Card Run
Memory card run of TC200 is that fixing the description of user program or data register on a
read-only memory card, loading the description on RAM at power ON, and running with
Write Protect program in memory card.
Memory card run is adapted to following systems.
Figure-2
・ In case you don’t want to change program
⑮ ・ System with fewer running frequency (burn battery power quickly)
(1) Loading Sequence
It starts to load sequencer program in memory card on RAM when memory card is inserted to
memory card connector and mode setting switch No8 is turned to ON. (However, PC shall be
in stopped state.) Load the program even when No8 is ON while the power is on. Indicate
⑫
traffic on maintenance cord while loading.
⑬
(2) Saving Sequence
⑭
Turn OFF memory card write protect. (Figure-2)⑮
Sequence program on RAM is saved on memory card when insert memory card to memory
card connector and turn mode setting switch No7 ON.
(NOTE) Mode setting switch shall be return after using.
Figure-1

Ｐ－ 30
 Mode Setting Switch (Figure-1)
This is a switch for setting PC operation mode. There are 8 modes as below.
Mode Setting Switch No.9 Nonuse
No.8 MC. BOOT (Memory Card Load)
Sequence program is loaded from memory card when it turns ON.
No MODE
(Load with even it is ON at power is on. )

No.7 MC. WRITE (Memory Card Write)

9  
Sequence program is written to memory card when it turns ON.

No.6 SEQ. PROTECT (Sequence Protect)

8 MC. BOOT (MC, LOAD) Prohibit rewrite of sequence program when it is ON.

No.5 DATA REG. PROTECT (Data Register Protect)

7 MC. WRITE Prohibit rewrite of data register description.

NO No.4 I/O CHANGE

6 SEQ. PROTECT 9 I/O module becomes possible to change while PC is running when it is ON.

It shall be return OFF when replacement is completed because I/O service is not conducted in
8
5 DATA REG. PROTECT this status.
7
No.3 OUT HOLD (Output Hold)
4 I/O CHANGE 6 When it is ON, output is hold even PC is stopped.
All output shall be OFF when it is OFF.
5
No.2 CONTINUE (Operation Continue)
3 OUT HOLD
4 Continue to operate PC when it is ON even quick power failure or cycle time over happened.

3 No.1 INITIAL
2 CONTINUE Clear description of sequence program and data register when it turns ON.
2 (All clear with even it is ON at power is on. )
1 INITIAL 1 (NOTE)
1. No.5 and 6 is ON at machine delivery.
OFF Side ON Side
　 Figure-1
Ｐ－ 31
Setting of TC200 Mode Switch
1. Turn OFF mode setting switch No6. (Refer to Figure 1)
write protectio
2. Change circuit, check operation.
n
3. Turn OFF write protect of memory card. (Refer to Figure 6) ＴＣ 200

4. Turn ON mode setting switch No7 to load from CPU RAM to memory card. (Refer to Figure 2)
5. Turn OFF No7 again when it is completed.
6. Turn OFF the power, turn ON mode setting switch No8, and turn ON the power again. (Load from OFF ON
memory card to CPU RAM) (Refer to Figure 4)
7. Operate pump and check the operation again. Final Setting → ON
8. Set mode setting switch on final condition. (Refer to Figure 5)
Figure 6
9. Set memory card to write protect ON. (Refer to Figure 6)
Write name who rewrite the data and the date clearly on back side of memory card.
Final Setting → 5. 6. ON

OFF ON OFF ON OFF ON OFF ON OFF ON

9 9 9 9 9
8 8 8 8 8
7 7 7 7 7
6 6 6 6 6
5 5 5 5 5
4 4 4 4 4
3 3 3 3 3
2 2 2 2 2
1 1 1 1 1

Figure 1 Figure 2 Figure 3 Figure 4 Figure 5

Ｐ－ 32
TC200
Explanation of Programmer Key Function

No Key Function

1 モード mode 　 Change operation mode of program.

MODE MODE

2 サーチ search Search for circuit by circuit number or element.

SEARCH SEARCH

3 クリア clear 　
Clear error message, input data, and stop cassette treatment.
CLR CLR

4 エントリー
entry 　 Write input element at the cursor position while programming.
ENT

ENT
5 次回路 next circuit 　 Call up next circuit of indicating.
NEXT P
AGE

NEXT PAGE

6 前回路 previous circuit Call up previous circuit of indicating.

PREV P
AGE PREV PAGE 　 　

Ｐ－ 33
 Key Function
No

開行 　　　　　　 　　
7 Move elements behind cursor to one line down.
　 EXPAND 　　 　
EXPAND
LINE 　 LINE
セット
SET
セット 　 Set relay of cursor position.
SET

開列　　　　 　　　
8 Move elements on right side of cursor to one line right.
EXPAND 　　
EXPAND
LINE 　 LINE 　　　
リセット
RESET
リセット　　　　 　　 Set
　 relay of cursor position.
　 RESET 　

書替　 　　　　 　　 　
Rewrite indicating circuit to pre-making one.
9
書 替
WRITE
WRITE
DATA
MODIFY 変更　　 　　　 　　
Change data value at cursor position by data monitor.

DATA 　 　
　 MODIFY
挿入　　　 Insert indicating circuit in front of pre-making one.
10
挿 入
　 INSERT
INSERT

DATA
MONITOR
　要素モニタ　　 Monitor ON/OFF of specified element and register value.
　　 MONITOR 　

Ｐ－ 34
 Key Function
No

照合　 Select verification operation by cassette mode.

11
VERIFY
VERIFY

N
Initial set port set register to search for circuit number.
N 　　

12 　記録 Select store operation by cassette mode.

STORE
STORE 　

P Current value register for timer and counter.

再生　 　 　 Select load operation by cassette mode.

13
　 LOAD
LOAD

V
Setting value register for timer and counter.
V

14 Move cursor up.

MS
MS Master control set.

Ｐ－ 35
 Key Function
No

15 Move cursor down.

MR
Reset master control.
ＭＲ

16 Move cursor left.

FE
ＦＥ Standard application command. (edge)

17 Move cursor right.

FL
Standard application command. (level)
ＦＬ

Ｐ－ 36
 Key Function
No

18 0 O Value
0

a Contact Branch

19 1 1 Value
1

b Contact Branch

20 2 2 Value
2

Connecting Branch

21 3 3 Value
3

Branch

Ｐ－ 37
 Key Function
No

22 4 4 Value
4

a Contact Connect

23 5 5 Value
5

b Contact Connect

24 6 6 Value
6

Connect

25 7 7 Value
7

Output Coil

Ｐ－ 38
 Key Function
No

26 8 8 Value
8
Y
Y Output Relay

27 9 9 Value
9
L
Latch Relay
L

28 A A Value
A
C
Counter
C

29 B B Value
B
E
E Edge Relay

Ｐ－ 39
 Key Function
No

30 C C Value
C
X

X Input Relay

31 D D Value
D
R
Internal Relay
R

32 E E Value
E
T
Timer
T

33 F F Value
F
S
S Shift Register

Ｐ－ 40
 Key Function
No

Ward Register
34 W
W
A
A Particular Assist Relay

High Byte Register

35 H
H
D
Data Register 1
D

Low Byte Register

36
L
L
B
Data Register 2
B

37 Change sign.
+/-
+/-

FU
FU Use Function Command

Ｐ－ 41
 Key Function
No

38 Expand Internal Relay (1)

G
G

39 Expand Internal Relay (2)

H
G

40 Initial Set of File Register

# # Initial Set of Constant

41 Initial Set of Indirect Register

シフト
SHIFT SHIFT

42 画面
クリア
DISPLA Clear all elements of indicating circuit.
DISP
CLR Y
CLEAR

Ｐ－ 42
 Interpretation of Sequencer Control (TC200)
LED Indication and Terminal of 32 Points Input Module
Input Module
LED Indicator
PC-0
5
X 0 0 4
TC32DI

ML Cycle
X000 Operation Complete
0 0 ○ 8○ 0 ○ 8○
Man 1 ○ 9○ 1 ○ 9○
Cycle Off Auto
Full 2 ○ A○ 2 ○ A○
Off Man Auto Auto
X001 Full X001
Cycle Manual 3 ○ B○ 3 ○ B○
1 Auto
4 ○ C○ 4 ○ C○
5 ○ D○ 5 ○ D○
X002 Cycle Auto 6 ○ E○ 6 ○ E○
2 7 ○ F○ 7 ○ F○

X003 Cycle Full-Auto

3
Start
X004 Start A B
4
Input Module
DT
X005 Mold Open Time
5
ET
X006 Ejector Return Time
6
APPROVED DESIGNED USED CLASS REGI KEPT
CYT WATANABE WATANABE
X007 Cycle Setting Time (SCHEMATIC DIAGRAMS)
7 03-06-20
CHECKED
03-06-20
DRAWN
Expansion Connecting Diagram
WATANABE
－ － 03-06-20 TC200 SIMULATOR

001-1
TOSHIBA MACHINE CO., LTD. ダ 営 技
010

Ｐ－ 43
5 Output
P C - Module
0 4
Y 0 2 ① lights when built-in fuse burned out.

LED Indicator
0
Y020 Mold Close Time
DT
TC32A0
FUSE 　○
①
1
Y021 Ejector Return Time
ET
0 ○ 8○ 0 ○ 8○
1 ○ 9○ 1 ○ 9○
2 2 ○ A○ 2 ○ A○
Y022 Cycle Time
CYT 3 ○ B○ 3 ○ B○
4 ○ C○ 4 ○ C○
Y025
3 5 ○ D○ 5 ○ D○
Y023 6 ○ E○ 6 ○ E○
Spare
TI 7 ○ F○ 7 ○ F○

4
Y024 Operation
R
Abnormal
A B
DCSOL
5 Output Module
Y025 Mold Close (SOL)

DOSOL
6
Y026 Mold Open (SOL) APPROVED DESIGNED
USED CLASS REGI KEPT
WATANABE WATANABE
03-06-20 03-06-20 (SCHEMATIC DIAGRAMS)
CHECKED DRAWN
SHBSOL Expansion Connecting Diagram
7 WATANABE
Y027 Safety Hook Out (SOL) － － 03-06-20 TC200 SIMULATOR

001-1
TOSHIBA MACHINE CO., LTD. ダ 営 技
010

Ｐ－ 44
 5 Input Module 4

PC-0
X 0 0
Cycle
Full
PC Circuit
Off Man Auto Auto
X001 Cycle Manual
Left figure is a hard diagram of PC circuit expansion connecting
1 diagram.
(Cycle Manual/Auto/Full-Auto Circuit)
X002 Cycle Auto
2
Below figure is a soft diagram of PC circuit expansion
X003 Cycle Full-Auto connecting diagram.
3 (Initial Position/Manual/Auto/Full-Auto Circuit)

Mold Safety Injection Ejector Core 1 Core 2

Open Hook In Return Return Return Return
Limit LS Limit LS Limit LS Limit LS Limit LS Limit LS

Y124 Y126 Y128 Y12A3 Y12C Y12E

00408 Y120 Initial Position
00410 00412 00508 00512

Manual Auto Full-Auto

SW SW SW

X001 X002 X003

00409 Y031 Manual
/00412 /00603 00609 00612
00703 00708 00713 00803
00808 00815 00903 00908
Auto Auto Full-Auto Initial Operation
00912
SW SW SW Position Abnormal

X002 X002 X003 Y120 Y024

00410 Y032 Auto
00411 /00412 00512 00601
00610 00701 00704 00706
00709 00711 00714 00801
Auto 00901 00809 00811 00813
00913 00904 00906 00910
Y032 00915

00411 Self Maintenance Circuit

Full-Auto Operation Initial

SW Manual Auto Abnormal Position

X003 Y031 Y032 Y024 Y120

00412 Y033 Full-Auto
00413 00414 /00416 00501
00513 00513 00602 00611
00702 00705 00707 00710
Full-Auto 00712 00715 00802 00805
00810 00812 00814 00902
Y033 00905 00907 00911 00914
00413
00916 Ｐ－ 45
2. Interpretation of Sequence Circuit
Electrical control circuit (hereinafter referred to as electrical circuit) is required to operate die cast mac
hine. There are many type of electrical circuit, however it could be separated relay circuit and PC (sequ
encer) circuit mainly. Provide interpretation of PC (sequencer) electrical circuit here.

⑤ TC200
④ ③ (PC)
②①

Y ＊＊＊
NO
G ＊＊＊ NO ⑩
⑨ Solenoid Valve
⑪ ⑧

H ＊＊＊
NO X ＊＊＊
NO
AMP ⑦ ⑥

Changing Switch/Limit Switch

Encoder

Injection
Position Pressure Sensor
Auto Adjustment Servo Valve PQ Valve
Sensor Ｐ－ 46
Flow of Each Mode ①
PC is stopping. Explanation of Each Mode
PC is running.
モード ・ Change Mode……Mode is changed as left figure by
モード
MODE MODE pushing mode.

② PROGRAMMER ⑥
① Status Mode
PGM-559S Ver1.0 Sending From
　＊＊＊ L 7 6 5 4 3 2 1 0 　　　　　 　 PCN0 ADDRESS Screen at connecting sequencer and graphic display
　＊＊＊ H F E D C B A 9 8 Status Mode 　　　 01 　 PC00 　 Z00W
　 X00L □ □ □ □ □ □ □ □ Sending To programmer.
　 X00H □ □ □ □ □ □ □ □ 　　　　　 　 PCN0 　
　 Y01L □ □ □ □ □ □ □ □ ADDRESS
　 Y01H □ □ □ □ □ □ □ □ 　 001 　　 02 　 Z05W
　 Z02L □ □ □ □ □ □ □ □ 　 002 　　　 03 R00W ② I/O Monitor Mode
　 Z02H □ □ □ □ □ □ □ □ 003 　　 05 Z10W
　 X03L □ □ □ □ □ □ □ □ 　 004 　　 06 E00W ON/OFF indicating screen for input and output contact
　 X03H □ □ □ □ □ □ □ □ 　　 005 07 D240
I/O MONITOR モード 　　 006 　　 09 S07W address.
？ MODE LINK TABLE
？
I/O Monitor Mode Link Table Mode
③ Monitor Mode
モード モード Program indicating screen by coil search etc.
MODE
MODE ③ ⑤
④ Program Mode
　　　　　　　　　　　　 　R
0 = System & Program Screen for program making, modifying etc.
1 = File Register
⑤ Cassette Mode
Screen for storing and loading program.
④
　 R000
　　　　　　　　　 ( 　　　 ) 　　　　　　　　　　　　 　R CASSETTE OPEN
MONITOR 0000 ⑥ Link Table Mode
R000 ？
Link table indicating screen.
Monitor Mode Cassette Mode

(NOTE)

モード 1. It transfers from ③ to ⑥ while PC running.

モード 　　　　　　　　　　　 R000
　　　　　　　　　　 ( 　　　 ) MODE
MODE PROGRAM 　　　　　 0000
R000
Program Mode Ｐ－ 47
Programmer Indication Description Y

LCD indication means following when programmer is on

monitor mode or program mode. MS

FE FL Y001
Indicate contact symbol.
MR Monitor 0005
: a Contact Y001
Cursor Control Key Cursor Position Coil Y001
: b Contact

Y Indicate coil function. Y

Cursor
Magnify and indicate cursor
position and 2 elements in R001 Y001 X00A Zoom indication on bottom
front of it. of LCD.
Y001
: a Contact 0005
Monitor 0005 Monitor X00A
Y001 : b Contact
Cursor Position b Contact X00A
: Coil
Indicate circuit number.
・ Indicate every 1 circuit on LCD.
Indicate element of cursor position. <Switching by Circuit>
Indicate mode status. 次回路 Indicate next circuit.
NEXT P
Program Mode I/O Monitor Mode AGE

Monitor Mode Link Table Mode 前回路 Indicate previous circuit of indicating.
PREV P
Cassette Mode AGE

Ｐ－ 48
 Monitor Circuit Reading Procedure Top Circuit Reading Procedure
① ① Call up monitor screen by pushing NOTE
key twice on initial screen of LCD i Top circuit reading is required to search circuit number or
ndicator. element surely.

Key Operation ①

PROGRAMMER END
PGM-559S Ver1.0 モード
MODE

Status Mode Screen

② クリア
END CLR
　＊＊＊ L 7 6 5 4 3 2 1 0
　＊＊＊ H F E D C B A 9 8
Monitor 0000
　 X00L □ □ □ □ □ □ □ □ END
　 X00H □ □ □ □ □ □ □ □ 000W
　 Y01L □ □ □ □ □ □ □ □ モード
　 Y01H □ □ □ □ □ □ □ □
　 Z02L □ □ □ □ □ □ □ □ MODE END Screen サーチ
　 Z02H □ □ □ □ □ □ □ □
SEARCH
　 X03L □ □ □ □ □ □ □ □
　 X03H □ □ □ □ □ □ □ □ ① Push clear, search key to call up top circuit.
I/O MONITOR
？
② Push clear key to enable to input element.
I/O Monitor Mode Screen
③ ② クリア
CLR
R R

R000 R000

Monitor
Monitor 0000 R 0000
000 ？
Monitor Mode Screen Element Searching Screen Ｐ－ 49
Monitor of Circuit In case of monitor (manual) coil Y031 with soft sequence circuit.

Manual Auto Full-Auto

Cycle
SW SW SW
Man
X001 X002 X003
Off Auto
00409 Y031 Manual
/00412
00703
/00603
00708
00609
00713
00612
00803
Full
00808 00815 00903 00908 Auto
00912

① ③
R Y

サーチ サーチ
SEARCH SEARCH

R000 Y031

Monitor クリア
CLR Monitor 0409
0000
？ Y031
① Push search, clear key to enable to input element. ③ Coil Y031 is monitored by pushing search key,
and you can see ON/OFF condition.

② ④
R Ｙ
MS
7 8
Y FE FL

0 3 1
R000 X001 X002 X003 MR

Monitor
0000 Monitor 0409 Cursor Control Key
？ Y031 X003

② Input coil Y031. ④ If you want to check ON/OFF of contact on circuit, m

ove cursor to under a contact to monitor it. Ｐ－ 50
Indication of Entire Circuit Explanation of Indication

① Y
① Monitorable contact coil consists of 11 lines×11 rows of contact element
Refer to and 1row of coil element.
Right Figure

② The status is indicated in zoom on bottom of LCD.

Y031
(1)Y031 Coil ON
Monitor 0409 (2) ■ X001 a Contact ON
Y031 (3) □ X002 b Contact OFF
(4) □ X003 b Contact OFF
Move cursor to X003 with this key.
FE
Notice for Searching
Cycle
Man
Auto ① Only when top circuit is indicated on indicator, entire circuit could be
Off
Full targeted. If it is middle of circuit, sometimes program end is indicated.
Auto In this case, push サーチ クリア
Zoom Indication to indicate top circuit. SEARCH CLR

② Y
② When “Search Data Error” is indicated or miss input,
クリア
push this key to reenter. CLR

(NOTE)
X001 X002 X003 When alphabetic symbol is input at top, 0 shall be input at first.
EX) XA00, XB23
0409
Monitor
X003

Ｐ－ 51
Monitor of Circuit In case of monitor (initial position) core 2 return limit LS contact Y12E with soft sequence circuit.
Mold Safety Injection Ejector Core 1 Core 2
Open Hook In Return Return Return Return
Limit LS LS Limit LS Limit LS Limit LS Limit LS

Y124 Y126 Y128 Y12A3 Y12C Y12E

00408 Y120 Initial Position
00410 00412 00508 00512

③
① Y
R
サーチ
サーチ SEARCH
SEARCH

Y12A Y12C Y12E

R000
クリア Monitor 0408
Monitor
CLR Y12E
0000
？
③ Contact Y12E is monitored by pushing search key,
① Push search, clear key to enable to input element.
and you can see ON/OFF condition.
④
② Y
R MS

4 8
FE FL
Y

Y120 MR
1 2 E
R000
T Monitor 0408 Cursor Control Key
Monitor
0000 Y120
？ Y12E
④ If you want to check ON/OFF of contact and coil on circui
② Input contact Y12E. t, move cursor to under a contact to monitor it.
Ｐ－ 52
Monitor of Circuit In case of monitor (injection delay timer) coil T003 with soft sequence circuit.
Injection Mold Close Ejector
Preparation Limit LS Return
Auto Complete Start Time
Y123
Y032 Y122 R004 X006
00811 T003 Injection Delay
00812

Injection
10
Injection
Full-Auto Command Delay

Y033 R009 T003

00812 R009
Injection Command
00812 00813 /00901 00904
/00910 /00915

① ③
R T
R
サーチ
SEARCH
サーチ
SEARCH

R000 T003
Monitor クリア
CLR Monitor 0811
0000 V003
？ 00010
① Push search, clear key to enable to input element.
③ Setting Time Indication 00010 → 1sec

② ④
R T

7 E R

0 0 3
R000 T003

Monitor 0811
0000 Monitor
T003
？ T003
② Input coil T003. ④ Cursor Position Indication
Ｐ－ 53
 Change Timer Setting Value Timer Setting Value Change
(EX) Change 2sec of timer T003 to 1sec.

① R000
サーチ Timer Setting Value Change
SEARCH
Monitor
0000
？ ・ Change timer setting value with programmer PGM559S in
following procedure.
クリア
CLR
・ If error code is indicated, push clear key to clear all.
② R000

Monitor (EX) Change 2.0sec of timer T003 current value to 1.0sec.

0000 LOAD 0 0 3
？ V003
V ① Push search, clear key to enable to input element.

③ V003 0020 ② Push V → 0 → 0 → 3 key to input timer address.

挿 入
INSERT

V003 ③ Push insert key to indicate current setting value.

？ DATA
MONITOR

④ ④ Push clear key to enable to change setting.

V003 0020

クリア
CLR
⑤ Push 0 → 1 → 0 key to input setting change value.
？
⑥ Push write key and setting is completed.
⑤ V003 0020
0 1 0
0010

⑥ V003 0010 モード モード

書 替
MODE
Return to circuit monitor screen.
WRITE MODE
0010 DATA
？ MODIFY
Ｐ－ 54
TC200 Simulator Electrical Circuit
Y

Y001

Monitor 0005
Y001

EXPAND EXPAND 書 替 挿 入
モード LINE CLM WRITE INSERT
サーチ
セット リセット RE SEARCH
MODE SET SET
DATA
MODIFY
DATA
MONITOR

+/- 画面
# シフト クリア
SHIFT DISP
G H FU CLR

W H L STORE LOAD VERIFY

A D B P V N
C D E F 次回路
NEXT
X R T S MS PAGE

8 9 A B 前回路
PREV
Y L C E MR PAGE

4 5 6 7
FE FL
0 1 2 3 エントリー クリア
ENT CLR

Simulator
TC200 Simplified Programmer Ｐ－ 55
 Cycle Operation Line Map

Start Core 1 In Core 2 In Hook Out Mold Close Injection

Core 2 Core 1
D T Mold Open Eject
Return Return

Ejector
E T
Return

Injection
Return

Ｐ－ 56
 Input Module
PC-0
5
X 0 0 4

ML
X000 Operation Complete
0
Cycle
Full
Off Man Auto Auto
X001 Cycle Manual
1

X002 Cycle Auto

2

X003 Cycle Full-Auto

3
Start
X004 Start
4
D T
X005 Mold Open Time
5
E T
X006 Ejector Return Time
6
CYT
X007 Cycle Setting Time
7

APPROVED DESIGNED USED CLASS REGI KEPT

WATANABE WATANABE
03-06-20 03-06-20 (SCHEMATIC DIAGRAMS)
CHECKED DRAWN
Expansion Connecting Diagram
WATANABE
－ － 03-06-20 TC200 SIMULATOR

001-1
TOSHIBA MACHINE CO., LTD. ダ 営 技
010

Ｐ－ 57
 Input Module
PC-0
5 3
X 0 0 4

PBRS
X008 Abnormal Reset
８
T
X009 Spare Timer
９

LS X00A Spare Limit

A

R1
X00B Relay 1
B

R2
X00C Relay 2
C

Ｐ－ 58
 Input Module
PC-0
5
X 1 0 4

Movable Mold
Close Open
X100 Mold Close
0

X101 Mold Open

1
Injection
Out Return X102 Injection
2

X103 Injection Return

3
Ejector
Out Return X104 Ejector
4

X105 Ejector Return

5
Core 1
In Return X106
6 Core 1 In

X107
7 Core 1 Return

Ｐ－ 59
 Input Module
PC-0
5
X 1 0 4

Core 2
In Return X108 Core 2 In
8

X109 Core 2 Return

9
CYCLE
PBS

X10A Cycle Stop

A

Ｐ－ 60
 Input Module
PC-0
5
X 1 0 4

DCL
X010 Mold Close Limit
0
DOL
X011 Mold Open Limit
1
SHBL
X012 Safety Hook Out Limit
2
SHFL
X013 Safety Hook In Limit
3
IFL
X014 Injection Forward Limit
4
IBL
X015 Injection Return Limit
5
EFL
X016 Ejector Plate
6
EBL
X017
7 Ejector Return Limit

Ｐ－ 61
 Input Module
PC-0
5
X 1 0 4

1CFL
X018 Core 1 In Limit
8
1CBL
X019 Core 1 Return Limit
9
2CFL
X01A Core 2 In Limit
A
2CBL
X01B Core 2 Return Limit
B

X01C Safety Hook Start

C

Ｐ－ 62
 Output Module
5 PC-0 4
Y 1 2

0
Y120 Initial Position Indication
G

1
Y121 Cycle Stop Indication
R

2
Y122 Injection Preparation Complete Indication
R

3
Y123 Mold Close Limit (LS)
R

4
Y124 Mold Open Limit (LS)
G

5
Y125 Safety Hook Out Limit (LS)
R

6 APPROVED DESIGNED
USED CLASS REGI KEPT
Y126 Safety Hook In Limit (LS) WATANABE WATANABE
G 03-06-20 03-06-20 (SCHEMATIC DIAGRAMS)
CHECKED DRAWN
Expansion Connecting Diagram
WATANABE

7 － － 03-06-20 TC200 SIMULATOR

Y127 Injection Forward Limit (LS)
R TOSHIBA MACHINE CO., LTD. ダ 営 技 001-1
010

Ｐ－ 63
 Output Module
5 PC-0 4
Y 1 2

8
Y128 Injection Return Limit (LS)
G

9
Y129 Ejector Limit (LS)
R

A
Y12A Ejector Return Limit (LS)
G

B
Y12B Core 1 In Limit (LS)
R

C
Y12C Core 1 Return Limit (LS)
G

D
Y12D Core 2 In Limit (LS)
R

E
Y12E Core 2 Return Limit (LS)
G

F
Y12F Safety Hook Start
G

Ｐ－ 64
 Output Module
5 PC-0 4
Y 0 2

0
Y020 Mold Close Time
DT

1
Y021 Ejector Return Time
ET

2
Y022 Cycle Time
CYT

3
Y023 Spare
TI

4
Y024 Operation Abnormal
R

5
Y025 Mold Close (SOL)
R

6
Y026 Mold Open (SOL)
G

7
Y027 Safety Hook Out (SOL)
R

Ｐ－ 65
 Output Module
5 PC-0 4
Y 0 2

8
Y028 Ejector (SOL)
R

9
Y029 Ejector Return (SOL)
G

A
Y02A Injection (SOL)
R

B
Y02B Injection Return (SOL)
G

C
Y02C Core 1 In (SOL)
R

D
Y02D Core 1 Return (SOL)
G

E
Y02E Core 2 In (SOL)
R

F
Y02F Core 2 Return (SOL)
G

Ｐ－ 66
 Output Module
5 PC-0 4
Y 0 3

0
Y030 Unload
R

1
Y031 Manual Indication
G

2
Y032 Auto Indication
G

3
Y033 Full-Auto Indication
R

4
Y034 Unload (SOL)
R1

5
Y035 Spare
R2

6
Y036

7
Y037

Ｐ－ 67
 Output Module
5 PC-0 4
Y 1 3

0
Y130

1
Y131 Spare Indication Lamp (Green)
G

2
Y132 Spare Indication Lamp (Yellow)
E

3
Y133 Spare Indication Lamp (Red)
R

4
Y134 Spare Buzzer
BZ

5
Y135

6
Y136

7
Y137

Ｐ－ 68
 Operation
Complete

X000
00101 T000 Unload Time
/00102
10
Unload
Time

T000
00102 Y034
Unload SOL

00103 R000
Pump Operation Complete
00104 /00415
Pump
Operation
Complete

R000
00104 MCS

Mold Close
SOL

Y025
00105 T17F Mold Close Limit Indication Time
Mold Close 00106
Limit 10
Indication
Time

T17F
00106 Y123 Mold Close Limit LS
00108 00514 00604 00808
Mold 00811 /00901
Close
Limit LS

X010
00107

APPROVED DESIGNED REGI KEPT

Mold Mold USED CLASS
Close Open WATANABE WATANABE
Limit LS SOL 03-06-20 03-06-20 (SCHEMATIC DIAGRAMS)

Y123 Y026 CHECKED DRAWN

Expansion Connecting Diagram
00108 WATANABE
－ － 03-06-20 TC200 SIMULATOR

001-1
TOSHIBA MACHINE CO., LTD. ダ 営 技
010

Ｐ－ 69
 Mold
Open
SOL

Y026
00109 T17E Mold Open Limit Indication Time
Mold Open 00110
Limit 10
Indication
Time

T17E
00110 Y124 Mold Open Limit LS
00112 /00116 00408 00501
Mold /00505 /00606 00614 00706
Open 00801 /00808 00906 00907
Limit LS /00911 00915

X011
0011

Mold Mold
Open Close
Limit LS SOL

Y124 Y025
00112

Safety
Hook Out
SOL

Y027
00113 T17D Safety Hook Out Limit Indication Time
Safety Hook ００１１４
Out Limit 10
Indication
Time

T17E
00114 Y125 Safety Hook Out Limit LS
００１１６ ／００２０１ ００６０８ ００６１３
Safety
Hook Out
Limit LS

X012
00115

Safety Hook Mold Safety Hook

Out Limit Open Out SOL
LS Limit LS
Y027
Y125 Y124
00116

Ｐ－ 70
 Safety Safety
Hook Hook
Out Limit Out
LS SOL

Y125 Y027
00201
Y126 Safety Hook In Limit LS
00408 /00808 00907

Injection
SOL

Y02A
00202 Injection T17C Injection Forward Limit Indication Time
Forward Limit 00203
Indication 10
Time

T17C

00203 Y127 Injection Forward Limit LS

00205 /00813
Injection
Forward Limit
LS

X014
00204

Injection Injection
Forward Limit
Return SOL
LS
Y025
Y124
00205

Injection
Return
SOL

Y12B
00206 T17B Injection Return Limit Indication Time
Injection 00207
Return Limit 10
Indication
Time

T17B
00207 Y128 Injection Return Limit LS
00209 00408 00501 00808
Injection 00915
Return Limit
LS

X015
00208

Injection
Return Limit
Injection SOL
LS
Y02A
Y128
00209

Ｐ－ 71
 Ejector
SOL

Y028
00210 T17A Ejector Limit Indication Time
Ejector Limit 00211
Indication 10
Time

T17A

00211 Y129 Ejector Limit LS

00213 /00909 00913
Ejector
Limit
LS

X016
00212

Ejector Ejector
Limit Return
LS SOL

Y129 Y029
00213

00214

00215

00216

Ｐ－ 72
 Ejector
Return SOL

Y029

00301 T179 Ejector Return Limit Indication Time

Ejector Retur 00302
n Limit Indic 10
ation Time

Ｔ１７９

00302 Y12A Ejector Return Limit LS

00304 00408 00501 00601
Ejector 00701 00706 00711 00801
Return Limit 00915
LS

X017
00303

Ejector
Return Ejector
Limit LS SOL

Y12A Y028
00304

Core 1 In
SOL

Y02C
00305 T178 Core 1 In Limit Indication Time
Core 1 In 00306
Limit 10
Indication
Time

T178
00306 Y12B Core 1 In Limit LS
00308 00704 00711 00806
Core 1 In
Limit LS

X018

00307

Core 1 In
Limit LS Core 1 In
SOL
Y12B
Y02D
00308

Ｐ－ 73
 Core 1
Return SOL

Y02D

00309 T177 Core 1 Return Limit Indication Time

Core 1 Return 00310
Limit
Indication
10
Time

T177
00310 Y12C Core 1 Return Limit LS
00312 00408 00501 00709
Core 1 00807 00907
Return
Limit LS

X019
00311

Core 1
Return Core 1 In
Limit LS SOL

Y12C Y02C
00312

Core 2 In
SOL

Y02E
00313 T176 Core 2 In Limit Indication Time
Core 2 In 00314
Limit 10
Indication
Time

T176
00314 Y12D Core 2 In Limit LS
00316 00714 00806
Core 2 In
Limit LS

X01A

00315

Core 2 In
Core 2 In
Limit LS
SOL
Y12D
Y02F
00316

Ｐ－ 74
 Core 2
Return SOL

Y02F

00401 T175 Core 2 Return Limit Indication Time

Core 2 Return 00402
Limit 10
Indication
Time

T175
00402 Y12E Core 2 Return Limit LS
00404 00408 00501 00706
Core 2 Return 00804 00807 00907
Limit LS

X01B

00403

Core 2 Return
Limit LS Core 2 In
SOL
Y12E
Y02E
00404

Mold
Open
SOL

Y026
00405 T174 Safety Hook Return Limit Indication Time
Safety Hook 00406
Return Out Limit 10
Indication Time

T174

00406 Y12F
Safety Hook Return Limit LS
/00606
Safety
Hook Start
LS

X01C
00407

Ｐ－ 75
 Mold Safety Injection Ejector Core 1 Core 2
Open Hook In Return Return Return Return
Limit LS Limit LS Limit LS Limit LS Limit LS Limit LS

Y124 Y126 Y128 Y12A3 Y12C Y12E

00408 Y120 Initial Position
00410 00412 00508 00512

Manual Auto Full-Auto

SW SW SW
a
X001 X002 X003
00409 Y031 Manual
/00412 /00603 00609 00612
00703 00708 00713 00803
00808 00815 00903 00908
Auto Auto Full-Auto Initial Operation
00912
SW SW SW Position Abnormal

X002 X002 X003 Y120 Y024

00410 Y032 Auto
00411 /00412 00512 00601
00610 00701 00704 00706
00709 00711 00714 00801
Auto 00901 00809 00811 00813
00913 00904 00906 00910
Y032 00915

00411

Full-Auto Operation Initial

SW Manual Auto Abnormal Position

X003 Y031 Y032 Y024 Y120

00412 Y033 Full-Auto
00413 00414 /00416 00501
00513 00513 00602 00611
00702 00705 00707 00710
Full-Auto 00712 00715 00802 00805
00810 00812 00814 00902
Y033 00905 00907 00911 00914
00916
00413

Full-Auto Start PB

Y033 X004
00414 C007 Full-Auto Push Button Check
00501
Pump
Operation
Complete 1
R000
00415

Full-Auto

Y033
00416

Ｐ－ 76
 Mold Open Injection Ejector Core 1 Core 2
Limit Return Return Return Return Cycle StopRestart Off
Full-Auto Limit Limit Limit Limit Time
Y124 R003
Y033 C007 R070 Y128 Y12A Y12C Y12E T002
00501 T001 Mold Close Restart Time
00503 00513
Mold Close 10
Restart
Assist

R001
00502 R001 Mold Close Restart Assist
Mold Close 00502 00503
Mold Close Restart
Restart Assist Time

R001 T001

00503 T002 Restart Off Time

/00501
Mold Close Injection 100
Restart Return SOL
Off Assist
Y02B
R002
00504 R002
Mold Close Restart Assist
００５０４
Mold Open
Cycle Limit
Full-Auto Start
Y124
X003 R004
00505 Y120 Cycle Time
00506
Mold Close
Assist Cycle Time

R005 Y022

00506

Cycle Stop

R003
A04B
00507 Y121 Cycle Stop Indication

Cycle Stop Initial

Position
R003
Y120
00508

Ｐ－ 77
 Cycle Full- Cycle
Auto SW Setting
Time
X003
X007
00509 R003 Cycle Stop
/00501 00507 00508 00511
/00512
Cycle Stop
PB

X10A
00510

Cycle Stop

R003

00511

Ejector Mold Open

Return Time Initial Cycle Stop
Auto Time Position Start PB
X005 R003
Y032 X006 Y120 X004
00512 R004 Start
00505 00513 00514 00601
Mold Close 00701 /00709 00711 00811
Restart Time /00915
Full-Auto Start Full-Auto
T001
Y033 R004 Y033
00513

Mold Close
Limit LS
Start
Y123
R004
00514

00515

00516

Ｐ－ 78
 Ejector
Core In Return
Auto Start Complete Limit LS

Y032 R004 R007 Y12A

00601 R005 Mold Close Assist
/00506 00605 00608 /00610

Full-Auto

Y033
00602

Mold Close Mold

On SW Open On
Manual SW Start PB
X100
Y031 X101 X004
00603

Mold
Close Mold
SOL Close LS
Y025 Y123
00604

Mold Close
Assist

R005

00605 Y027 Safety Hook Out SOL

00113 /00116 00604 /00613
Mold Open Safety 00608
Safety Limit LS Hook Out
Hook SOL
Y124
Y12F Y027
00606
Mold Open
Assist

R006

00607

Safety Hook Safety Mold Open

Mold Close
Assist Out SOL Hook Out Assist Core In
SOL Complete
R005 Y027 R006
Y125 R007
00608 Y025 Mold Close SOL
00105 /00112 00604 /00613
00808

Manual

Y031
00609

Ｐ－ 79
 Mold Close Mold Mold Close
Time Open Assist
Auto Time
Y020 R005
Y032 X005
00610 R006 Mold Open Assist
00607 /00608 00613

Full-Auto

Y033
00611

Mold Mold
Open On Close
Manual SW On SW

Y031 X101 X100

00612

Mold Mold Safety

Open Close Hook Out
Assist SOL Limit LS

R006 Y025 Y124

00613 Y026 Mold Open SOL
/00108 00109 00405
Mold
Open
Limit LS

Y124
00614

00615

00616

Ｐ－ 80
 Ejector Core 1
Return Return SOL
Auto Start Limit
Y02D
Y032 R004 Y12A
00701 Y02C Core 1 In SOL
00305 /00312 00704 /00709
/00804
Full-Auto

Y033
00702

Core 1
Core 1 In Return
Manual SW SW

Y031 X106 X107

00703

Core 1 In Core 1 In
Auto SOL LS

Y032 Y02C Y12B

00704

Full-Auto

Y033
00705

Mold Mold Open Core 2 Ejector

Open Limit LS Return Return
Auto Time Limit LS Limit
Y124
Y032 X005 Y12E Y12A
00706 Y02D Core 1 Return SOL
/00308 00309 /00701 00709

Full-Auto

Y033
00707

Core 1
Return Core 1 I
Manual SW n SW

Y031 X107 X106

00708

Core 1 Core 1
Return Return Core 1 I
Auto SOL LS n SOL Start

Y032 Y02D Y12C Y02C R004

00709

Full-Auto

Y033
00710
Ｐ－ 81
 Core 1 Ejector Core 2
In Limit Return Return SOL
Auto Start LS Limit LS
Y02F
Y032 R004 Y12B Y12A
00711 Y02E Core 2 In SOL
00313 /00404 00714 /00804

Full-Auto

Y033
00712

Core 2
Core 2 In Return
Manual SW SW

Y031 X108 X109

00713

Core 2 In
Core 2 Limit LS
Auto In SOL
Y12D
Y032 Y02E
00714

Full-Auto

Y033
00715

00716

Ｐ－ 82
 Ejector Core 1
Return Return
Auto Start Limit SOL

Y032 R004 Y12A Y02D

00801 Y02F Core 2 Return SOL
/00316 00401 /00711 00804
Full-Auto

Y033
00802

Core 1
Core 1 In Return
Manual SW SW

Y031 X106 X107

00803

Core 1 Core 1 In Core 1 In

Auto In SOL LS Manual SW

Y032 Y02C Y12B Y031 X106

00804

Full-Auto

Y033
00805

Core 1 In Core 2 In
Limit LS Limit LS

Y12B Y12D
00806 R007 Core In Complete
00601 00608
Core 1 Core 2
Return Return
Limit LS Limit LS

Y12C Y12E
00807 R008 Core Return Complete

Ｐ－ 83
 Mold Close Mold Safety Mold Injection
Limit LS Close Hook In Open Return
Manual SOL Limit LS Limit LS Limit LS
Y123
Y031 Y025 Y126 Y124 Y128
00808 Y122 Injection Preparation Complete
00809 00811 00813
Injection
Injection Prepare
Auto SOL Complete

Y032 Y02A Y122

00809

Full-Auto

Y033
00810

Injection Mold Close Ejector

Prepare Limit LS Return
Auto Complete Start Time
Y123
Y032 Y122 R004 X006
00811 T003 Injection Delay
00812

Injection Injection 10
Full-Auto Command Delay

Y033 R009 T003

00812 R009
Injection Command
00812 00813 /00901 00904
Injection Injection /00910 /00915
Injection
Prepare Injection Forward Return SOL
Auto Complete Command Limit LS
Y02B
Y032 Y122 R009 Y127
00813 Y02A Injection SOL
00202 /00209 00809 /00901
00904

Full-Auto

Y033
00814

Injection
Injection Return SW
Manual Out SW
X103
Y031 X102
00815

00816
Ｐ－ 84
 Mold Close
Injection Limit LS Injection
Auto Command SOL
Y123
Y032 R009 Y02A
00901 Ｙ 02B Injection Return SOL
/00205 00206 /00504 /00513

Full-Auto

Y033
00902

Injection
Return Injection
Manual SW Out SW

Y031 X103 X102

00903

Injection Injection
Auto Command SOL

Y032 R009 Y02A

00904 Y020 Mold Close Time
00610 00905
Mold Close
Time
Full-Auto
Y020
Y033
00905

Mold Open
Injection Limit LS
Auto Command
Y124
Y032 R009
00906 T005 Ejector Delay
00907
Mold Open Safety Core 1 Core 1 10
Ejector Limit LS Hook In Return Return
Full-Auto Delay Limit LS Limit SL Limit SL
Y124
Y033 T005 Y126 Y12C Y12E
00907 R00A Ejector Assist
00909 /00910 00913
Ejector
Ejector Out Return
Manual SW SW

Y031 X104 X105

00908

Ｐ－ 85
 Ejector
Ejector Ejector Return SOL
Assist Limit LS
Y029
R00A Y129
00909 Y028 Ejector SOL
00210 /00304 /00910

Injection Ejector Ejector

Auto Command Time SOL

Y032 R009 R00A Y028

00910 Y029 Ejector Return SOL
/00213 00301 /00909
Mold Open
Limit SL
Full-Auto
Y124
Y033
００９１１

Ejector
Return SWEjector Out
Manual SW
X105
Y031 X104
00912

Ejector Ejector Cycle

Auto Time Limit LS Complete

Y032 R00A Y129 R00B

00913 Ｙ０２１ Ejector Return Time
00914 00915
Ejector
Return
Full-Auto Time

Y033 Y021
00914

Ejector Ejector Injection Mold Open

Return Return Return Limit LS Injection
Auto Time Limit LS Limit Command Start
Y124
Y032 Y021 Y12A Y128 R009 R004
00915 Ｒ００Ｂ Cycle Complete
/00913 00916

Cycle
Full-Auto Complete

Y033 R00B
00916

Ｐ－ 86
 Mold Close
LS
Abnormal

R00C A04B
01001 Y024 Operation Abnormal LS
/00410 /00412
Ejector
Return LS
Abnormal

R00D
01002

Mold Close
LS Abnormal
Abnormal Reset

R00C X008
01003 R00C Mold Close LS Abnormal
01001 01003 01006
Mold CloseMold Open
Limit LS Limit LS

Y123 Y124

01004 FE061 03E8H R00C

Ejector
Ejector Return
Limit LS Limit LS

Y129 Y12A
01005 FE061 03E9H R00D
Mold Close
LS
Abnormal

R00C
01006 G024 Mold Close LS Abnormal

Ejector LS
Abnormal

R00D
01007 G027 Ejector LS Abnormal

ダ営技
　 05.01.11
渡 辺

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