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Energy in Recycled Aggregates
Energy in Recycled Aggregates
Energy in Recycled Aggregates
AGGREGATES
Master of technology
In
Construction Technology
From the view of sustainable aspects this study aims to evaluate only
Environmental impact of recycled aggregates produced from
C & D waste recycling using Embodied energy as main relevant indicator.
LITERATURE REVIEW EE value of Natural Aggregates
EE Value of
Publication/
Author Natural System Boundary Method of EE analysis Considerations for Calculations of EE
Source
Aggregates
K.I Praseeda ,
Energy & EE value for M sand is 0.037 MJ/kg 1. Raw material Extraction
B V Venkatarama Reddy,
Buildings , Elsevier Cradle to Gate analysis System Boundary. 2. Raw material Transportation
Monto Mani
Pub Process analysis Based EE assessment –method 3. Process Energy
(2015)
Energy spent for natural sand production is 0 MJ/m³ (Nil) but it requires about 175MJ of
B V Venkatarama Reddy, Energy & diesel energy/m³ for transporting it over 100 km distance. Energy calculations are based on
K S jagadish Buildings , Elsevier Energy spent for Crushed aggregate production is 20MJ/m³ (0.0136MJ/kg). production systems employed by the
(2001) Pub Natural Sand & Crushed stone aggregate consume about 1.75MJ/m³ for every one km of material manufactures in India.
transportation distance.
B Surekha, Energy spent for natural sand production is 0 MJ/m³ (Nil) but it requires about 153.7MJ of
International
M N Hedge, diesel energy/m³ for transporting it over 100 km distance. Energy of coarse aggregate per cum is
journal of civil
K S Jagadish Cradle to gate analysis analyzed based on data from two sites.
Engineering.
(2016) Embodied Energy for coarse aggregate is 0.071 MJ/kg.
Auroville earth
institute was EE value for River sand – 0.0204 MJ/kg
AVEI (Auroville Earth founded by
Institute) HUDCO, EE value for aggregate in India – 0.22 MJ/kg
Government of Cradle to site boundary (includes the transportation energy to the site.)
India in 1989
EE value of Recycled Aggregates from literature
Publication/ EE Value of Recycled
Author Method of EE analysis Considerations for Calculations of
Source Aggregates System Boundary
EE
Milad Ghanbari, Advances in Pre crushing phase Energy use – 3.7 MJ/ton & Crushing Phase Energy use –
Armin Monir Abbasi, Materials Science 34.36MJ/ton Process Energy
Mehdi Ravanshadnia and Engineering Efficiency of Equipments not considered.
(2001) Hindawi Pub EE value of Recycled aggregate – 38.06MJ/ton (Pre crushing & Crushing phase).
Journal of
Isabela Maria Simion Environmental
Alessandra Bonoli Engineering and EE of Recycled aggregate produced form C & D waste – 246MJ/t Transportation energy.
Maria Gavilescu Landscape Cradle to Gate analysis Process Energy.
(2013) Management.
Butera S,
Christensen T H Waste management EE of Recycled aggregate produced form C & D waste – 145MJ/t
Astrup T F Elsevier Pub Cradle to site analysis
(2015)
Energy Aspects in recycled Aggregate Computation involves
SCOPE OF STUDY
From the view of sustainable aspects the study aims to
evaluate only Environmental impact of recycled aggregates
produced from C & D waste recycling using Embodied
energy as main relevant indicator.
METHODOLOGY
PROPOSED
PRACTICE
DEMOLITION ENERGY (DE) COMPUTATION
Definition: Energy necessary for Demolition of building & disposing of
Building Material (M K dixit.et.al)
For computing the Demolition Energy, three building sites are considered.
Data collected for demolition energy calculations at various building sites are as follows:-
Details of Building 1
Particulars Description
Built up area of Building 10100 sqft (938.32 sqm)
Age of Building 25 years
Number of floors G + 2 floors
Duration of demolition 33 days
1. Mounted hydraulic Breakers.
Demolition Equipments
2. Hydraulic Excavators.
Debris Transportation Vehicle Dumpers- Capacity -17 tonnes – 14m3
CONT.....
SUPERSTRUCTURE PART OF BUILDING DEMOLITION
Existed Building Demolition of front Demolition of partition walls & 1st floor
part of building Columns using hydraulic breakers.
* Source
1. B.surekha , M N Hegde & K S Jagadish, Energy and Building materials, International
journal of civil Engineering, ISSN (P) : 2278-9987, Vol.5, Issue 5, Aug –Sep 2016.
2. Saranya S “Quantification of Embodied energy for both coarse & Fine aggregate”. M tech
thesis (2014), BMS college of Engineering, Bengaluru.
TRANSPORTATION ENERGY (TE1)
Definition: Energy consumed in transporting demolition waste from the demolition site
to recycling plant
TE1
• Calculating total volume of demolition debris to be transported to C & D recycling plant &
number of trips required for the transportation of demolition debris.
• Transportation distance is fixed based upon the BBMP proposed sites for C & D waste
processing plants.
• Dumpers are deployed for transporting the demolition waste to C & D Recycling plant
(presently Landfills/illegal Dumping) . Mileage of Dumper is fixed based on information
provided by operators. i.e. 3kmpl.
BBMP DESIGNATED C & D WASTE DISPOSAL SITES & PROPOSED SITES FOR C & D
WASTE PROCESSING PLANTS
Notation Description
2. Recycling process of IL & FS C&D waste recycling plant at Delhi (Burari) i.e. Dry &
wet processing system.
Impact
crusher 125 500 75 1 600 kWh
Magnetic
separators - - 6.2 1 49.6 kWh
Vibrating
screens 125 - 18.5 2 296 kWh
Conveyor
belt - - 4.5 9 324 kWh
Energy (Diesel and Electricity) for processing the demolition waste to produce
recycled aggregates by dry processing system is 36.93MJ/t ,
whereas by dry and wet processing system is 64.17MJ/t.
COMPUTATION OF EMBODIED ENERGY OF RECYCLED
AGGREGATES
Table cont.....
Scenario 1:-Total Energy consumed to generate, transport and
process the W dw tons of demolition waste by dry processing
h.
system to produce a recycled aggregates in MJ
E1 356299.70 MJ
E1 = [(DE + TE)+ (PE1 x W dw)]
= [(169041.60 + 85140.0)+ (36.93 x 2765.18)]
= 356299.70 MJ
Scenario 2:-Total Energy consumed to generate, transport and
process the W dw tons of demolition waste by dry and wet
processing system to produce a recycled aggregates in MJ
i. E2 431623.20 MJ
E2 =[(DE + TE) + (PE2 x W dw)]
= [(169041.60 + 85140.0) + (64.17 x 2765.18)]
= 431623.20 MJ
j. Quantity of recycled aggregates produced in tonnes assuming
QRA 2626.92 tons
η = 95% ( QRA = 0.95 x W dw ) [ref 9]
Embodied energy of recycled aggregates- Scenario 1
k. ERA1 135.63 MJ/ton
ERA1 = E1 / QRA
l. Embodied energy of recycled aggregates- Scenario 2
ERA2 164.31MJ/ton
ERA2 = E2 / QRA
RESULTS & DISCUSSIONS – THREE CASE STUDIES
Breakup of different types of Energy (Demolition, transportation and process energy)
S.N Type of Energy Case study 1 Case study 2 Case study 3
Demolition energy, MJ/m² 73.77 22.22 85.39
i.
Demolition energy, MJ/m3 73.36 36.56 58.62
Demolition energy, MJ/t 61.13 16.87 48.85
Transportation energy, MJ/t 30.80 30.45 30.71
ii.
Transportation energy, MJ/t/km 0.77 0.76 0.77
iii. Process energy, MJ/t
a. Dry processing system 36.93
b. Dry and wet processing system 64.17
• Diesel Energy for transporting the demolition debris from the source of generation
to recycling plant (40 km) requires approximately 31 MJ/t.
• The embodied energy of recycled aggregates produced by dry and wet processing
system is between 17-25% higher than that required in a dry processing system.
However the dry and wet processing system is better as good quality recycled
aggregates are obtained.
• The embodied energy of recycled aggregates produced by dry processing
system is in the range of 88.68MJ/ton to 135.63MJ/ton, where as for
recycled aggregates produced dry and wet processing system is in the range
of 117.35-164.31MJ/ton. The range of embodied energy of recycled
aggregates from the literature is 38 MJ/ton to 250MJ/ton. The variation in
energy values from the literature review and present study is due to the
differences in
•Geographical location of study
•Waste management systems
•Fuel considerations
•considerations of various system boundaries
• recycling processes
•Method of embodied energy analysis
•Embodied energy of recycled aggregates obtained in the present study
by cradle to gate approach is higher when compared to embodied energy
of natural aggregates obtained from literature which is in the range of
62-119MJ/ton.
Even though the energy content in recycled aggregates is higher, it is
sustainable to use recycled aggregates in concrete and road/building
application as it reduces the
overexploitation of stone quarries,
Reduces the requirement of landfill sites for dumping the C&D waste,
Reduces the illegal dumping of waste on road sides, lakes and low
lying areas and
Saves the huge amount of natural resources.
•Energy spent for transporting the waste to recycling plant can be
completely reduced by having a mobile C&D recycling plant in
order to crush the demolition waste at source of generation to
produce the recycled aggregates and reuse at site.
REFERNCES:-
4. CSTEP ,Center for Study of Science, Technology & Policy, "Construction and
Demolition Waste utilisation for Recycled Products in Bengaluru: Challenges and
Prospects. (July 2016).
5. Saranya S, “Quantification of embodied energy for both coarse & Fine aggregates”.
M tech thesis (2014) BMS college of Engineering, Bengaluru.
8. Milad Ghanbari, Armin Monir Abbasi and Mehdi Ravanshadnia. “Economic and Environmental Evaluation
and Optimal Ratio of Natural and Recycled Aggregate Production”. , Advances in Materials Science and
Engineering Article, Hindawi pub ID- 7458285 (2017).
9. IL&FS (Infrastructure leasing & Financial Services) Environmental infrastructure and services limited,
“Processing of C&D waste catalogue”, 2014. Available at
http://www.cips.org.in/documents/2014/SPIPA/ILFS_Enviroment_CD_Project.pdf
10. Indian standard code IS 383: 2016, “Coarse and Fine aggregate for concrete- Specifications”.
12 Md.Uzzal Hossian, chi Sun Poon, Irene M.C.Lo, Jack C.P Cheng, “Comparative environment evaluation
of aggregate production from recycled waste materials and virgin sources by LCA”, Resources, Conservation
and Recycling 109 (2016) 67-77, Elsevier publications.
13. Indian Concrete Institute (ICI), “Guidelines on recycling use and management of C&D waste”, 2013,
ICI/TC/05.
THANK YOU