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Oil-Free
Screw Compressors
Water-injected Technology

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Index

Product Range

Technical Specification

Features & Benefits

Controller
Warranty

Summary

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Product Range

EnviroAire VS 50-110
EnviroAire 37
EnviroAire VS 37
EnviroAire 15-22
EnviroAire VS 15-22

0.32m³/min FLOW 18.55m³/min

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Technical Specification EnviroAire 15-22

• Capacity at 8 bar g:
• 2,30 to 3,50 m³/min
• Motor size
• 15 & 22 kW
• Working pressure
• 5 to 10 bar g
• Cooling
• Air / Water

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Technical Specification EnviroAire VS 15-22

• Capacity at 8 bar g:
• 0,32 to 3,34 m³/min
• Motor size
• 15 & 22 kW
• Speed
• 850 to 3400 rpm
• Working pressure
• 5 to 10 bar g
• Cooling
• Air / Water

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Technical Specification EnviroAire 37

• Capacity at 8 bar g:
• 5,04 to 6,10 m³/min
• Motor size
• 37 kW
• Working pressure
• 5,0 to 10,0 bar g
• Cooling
• Air or water

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Technical Specification EnviroAire VS 37

• Capacity at 8 bar g:
• 1,09 to 6,87 m³/min
• Motor size
• 37 kW
• Speed
• 750 to 3400 rpm
• Working pressure
• 5,0 to10,0bar g
• Cooling
• Air or water

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Technical Specification EnviroAire VS 50

• Capacity at 8 bar g:
• 1,20 to 7,49 m³/min
• Motor size
• 45 kW
• Speed
• 750 to 3700 rpm
• Working pressure
• 5 to 10 bar g
• Cooling
• Air / Water

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Technical Specification EnviroAire VS 75

• Capacity at 8 bar g:
• 1,82 to 11,29 m³/min
• Motor size
• 75 kW
• Speed
• 750 to 3550 rpm
• Working pressure
• 5 to 10 bar g
• Cooling
• Air / Water

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Technical Specification EnviroAire VS 110

• Capacity at 8 bar g:
• 3,11 to 18,34 m³/min
• Motor size
• 110 kW
• Speed
• 750 to 3700 rpm
• Working pressure
• 5 to 10 bar g
• Cooling
• Water

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Features & Benefits

Features
………………………………………………………………………………

• Use of well proven components only

• 100% OilFREE
• GD Pilot TS touch screen controller
• Efficient compressor design

Benefits
………………………………………………………………………………

• Maximum output
• State of the art performance
• Meets industries expectations of the
highest quality standards

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Main Components

Features
………………………………………………………………………………

• Single stage, single screw water injected

compression element
• Totally enclosed fan cooled high efficiency
drive motor, directly coupled to
compression element

Benefits
………………………………………………………………………………

• Class leading energy efficiency

• Extended life and low operating cost
• Maximum drive efficiency

Picture: EnviroAire VS 50-75

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Main Components

Features
………………………………………………………………………………

• Fully integrated silenced package

including cooler and water purification
system
• Water purification system provides high
quality injection water for lubricating,
sealing and cooling the compression
process

Benefits
………………………………………………………………………………

• Lower installation costs

Picture: EnviroAire VS 50-75

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Main Components

Features
………………………………………………………………………………

• Radial cooling fans ventilate and cool

the package
• Extended surface water cooler

Benefits
………………………………………………………………………………

• Low noise
• Provides efficient cooling and reliable
operation in all operating conditions

Picture: EnviroAire VS 50-75

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EnviroAire Animation

For animation click here

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Compressing Element

Features
………………………………………………………………………………

• Single stage, single screw water

injected compression

Benefits
………………………………………………………………………………

• Element configuration is ideally suited

to water injection

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Compressing Element

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Compressing Element

Features
………………………………………………………………………………

• Bronze single 6 flute main rotor

• Carbon fibre composite 11 tooth gate rotor
(2)
• Delivers 12 pulses of air per revolution
compared with 6 pulses for a
conventional screw
• No metal to metal mating parts and low
pulsation levels

Benefits
…………………………………………………………………………
……

• Low vibration
• Low noise level

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Compressing Element

Features
………………………………………………………………………………

• Sealed grease lubricated main

rotor bearing (3)
• Water lubricated gate rotor
bearings

Benefits
………………………………………………………………………………

• Long lifetime

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Compressing Element

Features
………………………………………………………………………………

• Axial loads are balanced within the

rotor flute
• Radial loads are balanced either side
of the main rotor

Benefits
………………………………………………………………………………

• Low speeds and greatly reduced

bearing loads extend bearing and
compression element life

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Near Isothermal Compression

Features
………………………………………………………………………………

• Low temperature rise compared to

other compressors
ENVIROAIRE WATER
INJECTED

PRESSURE
• Water injected compressors
• 60°C (108°F) ENERGY SAVING

• Oil-Free hook or screw compressors

• 135°C (241°F) TWO STAGE WITH
INTERCOOLING
ISOTHERMAL

Benefits VOLUME
………………………………………………………………………………
COMPRESSION DIAGRAM
• Higher energy saving capability

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Drive

Features
………………………………………………………………………………

• Direct driven
• IE3 motor efficiency
• Low compression element speed

Benefits
………………………………………………………………………………

• Direct coupling eliminates drive losses

• High efficiency motor

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Exceptional Efficiency

Features
………………………………………………………………………………

• Purified water gets injected into

the compression element
• Temperature rise across
compression
element is only 12 to 16 degrees C

Benefits
………………………………………………………………………………

• Superior cooling of the compression

element and enhances efficiency
• Simplifies the compressor by removing
the need for a final air cooler, which
reduces pressure losses

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Air Cooling Flow

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Right Water To Protect Your Investment

• Customer supply water to the RO filtration system has to fulfil the following quality limits
to guarantee an optimum operation:

• Conductivity < 2000µS/cm

• pH Value 6,5 – 8
• Overall hardness < 20°dH
• Iron (Fe) < 0,3 mg/L
• Chloride < 250 mg/L
• Sulphate (SO4-2) < 240 mg/L
• Nitrate (NO3-) < 50 mg/L
• Ammonium (NH4+) < 0,5 mg/L

• CompAir will offer a water sampling process to ensure an efficient installation

• Within these limits the RO Unit delivers the right injection water
• We recommend before the sale of the compressor, the water sampling is carried out

• NOTE: Unclean intake air will affect the injection water quality.
• NOTE: Values outside the limits will have an influence on the airend lifetime,
performance and will also affect your warranty.

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Water Purification System

Features
………………………………………………………………………………

• Fully integrated water purification using a

reverse osmosis (RO) membrane filtration
system

Benefits
………………………………………………………………………………

• Provides high quality water

• Reduce water requirement and thus
the operation costs
• Ensures reliable and trouble free
operation

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Water Purification System

Features
………………………………………………………………………………

• Reverse osmosis membrane cartridge

• Permeate pump
• Activated carbon pre-filter

Benefits
………………………………………………………………………………

• Improved RO efficiency
• Reduced water consumption

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Water Purification System

Features
………………………………………………………………………………

• Timed water change procedure performed

by the control system
• Injection water is drained to low level point by
opening water drain valve and than refilled with
purified water from the tank
• Improved water consumption due to new level
switch generation and “GD Pilot TS”
controller
• Only 10 litres per day (15-37kW)
• Only 20 litres per (50-110kW)
day
Benefits
………………………………………………………………………………

• Maintain injection water quality

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RO Unit Animation

For animation click here

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Water Circulation System

Features
………………………………………………………………………………

• Air/water mixture from compressor

element is separated in a stainless
steel separator vessel
• Water level is controlled by a float type
level switch which is linked to the
control system

Benefits
………………………………………………………………………
………

• No fine separator elements

• No maintenance parts
• No need to gain access to vessel

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Water Circulation System

Features
………………………………………………………………………………

• Injection water filter

• Water stop valve – shuts off water
injection when machine stops
• Water lubricant to gate rotor bearing

Benefits
………………………………………………………………………………

• No need of a permanent inspection

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Totally Oil-Free Construction

Features
………………………………………………………………………………

• No oil or oil filter

• No oil is used in the compressor
• Guaranteed oil free compression

Benefits
………………………………………………………………………………

• Low maintenance & environmental costs

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Class 0 & Silicone Free

Features
………………………………………………………………………………

• Tested and certificated by the TÜV

• Measured in accordance of:
• ISO 8573-1 / ISO 8573-2 / ISO 8573-5

Benefits
………………………………………………………………………………

• No Oil (<0,01 mg/m³)

• No Siloxanes (<0,005mg/m³)

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GD Pilot TS Controller

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User Friendly & Self Explanatory

Features
………………………………………………………………………………

• 5,7” graphical touch screen

• 320 x 240 pixel
• Intuitive MMI (Man-Machine-Interface)
• LED`s
• Green LED indicates running / on standby
• Yellow LED indicates maintenance required
• Red LED indicates operational warning
• Buttons
• Start button
• Stop button
• Emergency stop button

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Clear Layout

Features
………………………………………………………………………………

• Home / Trends / Settings / Fault history

Access code entry / Base load
sequencing
• Access to display pages via the icons
located at the bottom of the touch screen

Benefits
………………………………………………………………………………

• All functions are intuitively visual

• Easy to get complete overview about
compressors status – without reading user
manual parallel

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Best Efficiency Thanks To Trend Page

Features
………………………………………………………………………………

• 5 trend graphs available for variable speed

units

• Volume flow
• Network pressure
• Motor speed (VS units)
• On-Load / run hours
• Weekly profile

• Compressed air system can easily be optimised

thanks to “Trends” information

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Conduct Remote Analysis Using SD Card

Features
………………………………………………………………………………

• “GD Pilot TS” fitted with a data recording

function (data logger)
• SD card as a standard

Benefits
………………………………………………………………………………

• Offer options for detailed and remote

analysis
• Great tool to assist maintenance personal
• e.g. Permanent logging of flow,
temperature, hours, etc.

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Efficient Operation Of Up To 4 Compressors

Benefits
………………………………………………………………………………

• Optimise your operations of up to 4 compressors

(1x master / 3x slaves)
• Easy-to-understand screens ensure a
complete overview about compressor
sequencing group
• Easy installation thanks to serial link to the
master
• Supported slave controllers are GD Pilot TS,
GD Pilot and Delcos 3100
• Fixed speed compressors from other
manufacturers can be connected as
well
• Different constellations are supported
as shown
on next slide

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Various Options To Maximise Efficiency

Features
………………………………………………………………………………

• FS:
• The fixed speed master can control up to 3 FS slaves. The rated volume
flow of the compressors within the base load sequencing group should be
approximately of equal size

• Single VS:
• The variable speed master can control up to 3 FS slaves. The rated volume
flow of the slave compressor should be equal or slightly less than the master

• Multi VS:
• The variable speed master can control up to 3 VS slaves. The rated
volume flow of the compressor within the base load sequencing group
should be approximately of equal size

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GD Pilot Summary

• Easy to use thanks to “touch screen” and intuitive MMI

• Instant overview of compressor status
• All functions are intuitively visual
• Easy to check compressor settings
• Compressed air system can be easily optimised thanks
to trends information
• Start/Stop and/or secondary pressure function
via integrated real time clock and timer
• Controlling and monitoring thanks to
programmable inputs/outputs
• Data logging and software update via SD card
• Service diagnostic feature
• Modbus as standard
• Optional profibus interface
• RS485 interface for “GD Connect 12” sequencer

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GD Connect 12

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Maximising Compressor Usage

Features
………………………………………………………………………………

• Multi compressor solution up to 12

compressors
• Delcos
connectedcontrolled compressors
by serial canwires
port, only two easily be
are capacity 280

needed % 260

240

• Easy to integrate compressors from 220

200

other manufacturers by VSD or STD box 180

160

• Installing a correctly sized VS 140

120
compr. 4 (FS)

compressor will 100

Benefits
almost eliminate the fix speed units
80

60
compr. 3 (FS)

………………………………………………………………………………
running off-load 40

20
compr. 1 (VS) compr. 2 (FS)
• Connection of GD Pilot / Delcos 3100
controlled
compressors is cost-effective and trouble free
• Compatible with existing compressors
• Reduced service costs for all compressors

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Warranty

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Protect 5 Warranty

• “Free of charge” extended warranty for 5 years

• Major parts only after the standard warranty period

• Use Genuine GD parts

• Service the compressor according to

published recommended schedules

• Register on-line within 90 days of commissioning

on GD extranet

• Register services using QR Service Registration

and GD Warranty Centre

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Summary

• VS (Variable Speed)
• Significant energy savings up to 30% thanks to
VS
• Significant reduced wear and tear

• Inside Package
• Heavy duty and efficient components
• Proven design
• Easy maintenance

• Outside Package
• Minimised installation costs
• Designed for rough environment conditions

• Unique “Protect 5” warranty (free of charge)

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