Development Review Of

Last 6 Months
 Team Members

Mr. Bharat Vyas

Ms. Samiksha Lohar
Mr. Dattatray Karne
 Work Allocation

 Mr. Bharat Vyas:-

 Ms. Samiksha Lohar:-
 Mr. Dattatray Karne:-
 Mr. Bharat Vyas
• Provides Leadership and Support for the design, Development, refinement, and
implementation products by initiating research to identify consumer need
• Selects correct Process and fundamental technology use for new products or
improvement for existing ones
• Oversees key project, processes and performance report data and analysis.
• Develops and implements methods and procedure for monitoring projects such
as preparation of records of expenditure and research findings , progress report,
and staff conferences, in order to inform management of current status of each
project.
• Inhouse Follow-up & Supplier Follow-up
• Training given to Ms. Samiksha and Mr. Dattatray.
• Fixture Development
Ms. Samiksha Lohar

• PPAP Document Preparation & send to Marketing

• PFD, CP, PFMEA
• Email Monitoring
• Prepare AutoCAD Process Drawing
• Update Daily DPR
• In-process and final Quality inspection of development components
under guidance of our head Report Maintained.
• Supplier and In-house development components follow up under
guidance of our head.
Mr. Dattatray Karne
• Auto cad Process drawings.
• Auto cad Coordinates, tress paper drawings of production and development.
• New Welding fixture as per required drawings.
• In-process and final Quality inspection of development components under guidence of our head.
• Supplier and In-house development components follow up under guidance of our head.
• Welding testing related issues communicate with metallurgy labs.
• After joining starting three months also did all documentation part, cp , pfd, testing reports.
• ERP Related meetings, Collect information Of All ERP MASTERS from respective departments
and fill in master excel sheet, communicate with PM track.
• Adding all the Bill of Processes in ERP System , communicate related problems with our team in
meetings.(currently)
 Summary

Number Of Components No. Of Component Work in progress

Dispatched

81 50 31
Sr. No. Of Repeated
No. Customer Components Components Dispatched No. WIP

1 EPIROC 21 15 6
2 TECSO 18 4 6 12
3 Dinamic Oil 2 2 0
4 JCB 6 5 1 5
5 AF Compressor 1 1 1 0
6 ZF Wind Power 1 1 0
7 Wipro 2 1 1 1
8 BMC 7 7 0
9 Azol Gas 1 1 0
10 Delnar 6 6 0
11 Transmech 5 5 0
12 USN 1 0 1
13 Reliable House 4 4 0
14 Hyundai 6 5 0 6
TOTAL 81 16 50 31
 Repeated Components due to Rejection
Sr. Customer Part Number Rejection Reason Current Status
No. Name
1 Tecso 22K-70-51420 1st lot Reject Due to Excessive Core Hardness For QT@ Sunbright
2 Tecso 42N-856-1211 Incomplete Drawing Receive from marketing QT@ Sunbright
3 Tecso 42N-856-1730 Incomplete Drawing Receive from marketing QT@ Sunbright

4 Tecso 21W-71-11131 Reject Due to Case Depth For Final Inspection

5 AF 20/091 OD Undersized due to slip wear 10 microns For CNC Machining
Compressor
6 Wipro M0290000010 Hardness Observed More For Induction @ Welflow
Bangalore
7 Hyundai 61EN-15300 2nd Lot Reject Due to Hardness For CNC Setup
8 Hyundai 6UQ4-40070 1st Lot Reject Due to Hardness Approval From Customer
9 Hyundai 6UQ4-40080 1st Lot Reject Due to Hardness Approval From Customer

10 Hyundai 6UQ4-20240 1st Lot Reject Due to Hardness Approval From Customer
11 Hyundai 61N6-30600 1st Lot Reject Due to Hardness Approval From Customer
 Improvements

 One Drive system use for Report communication

 Done Easy PPAP File with Indexing & Hyperlink with reports to customer send by
Marketing
 Updated Handover Files to Unit 2
 All Drawings Hyperlink with There PPAP And Also Process Drawing (easy available)
 Improvement in PFD, CP, PFMEA sheets
 OEE sheet prepared (wip)
 Suggested New Sealant Jaw for Reduce setting time
 New Collet Chuck Under trial
 New Development Procedure for final approval
 Suggested use CNC software for advanced programming
 Suggested programming no Hyperlink with part no.
 APQP training given to Samiksha and Dattatray
 Problems Facing

 No Machine Availability for new parts

 Most Of Components are Develop Outsource
 Transportation not available for small qty.
 Hardness Issues from HEAT TECH and delay
 No measuring Instrument available for Inspection
 Not support from Quality Department
 Required one Helper for small works and material movement
 Delay in achieving welding report
 Not any sources for fixture
 No APQP PROCEDURE USED
 Customer Specific Requirement not received at the time of OA
THANK YOU