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    AEL-20 Swarf Consumption

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    M ALI Raja
    This document summarizes a presentation by Syed Ijlal Hassan of Atlas Engineering Ltd on improving consumption ratio of swarf in heat. The presentation aims to improve productivity of DGS-DP molding through multi-layer RCS molding. Previously, manual molding caused time losses and excess worker burden, with lower production and higher rejection rates. By analyzing the previous and current RCS multi-layer molding processes, the team identified opportunities to improve productivity and reduce costs through process improvements with less work. The team developed a cause-and-effect diagram and action plan with delegated tasks to analyze production and molding.

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    AEL-20 Swarf Consumption

    Uploaded by

    M ALI Raja
    4 views9 pages
    This document summarizes a presentation by Syed Ijlal Hassan of Atlas Engineering Ltd on improving consumption ratio of swarf in heat. The presentation aims to improve productivity of DGS-DP molding through multi-layer RCS molding. Previously, manual molding caused time losses and excess worker burden, with lower production and higher rejection rates. By analyzing the previous and current RCS multi-layer molding processes, the team identified opportunities to improve productivity and reduce costs through process improvements with less work. The team developed a cause-and-effect diagram and action plan with delegated tasks to analyze production and molding.

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    This document summarizes a presentation by Syed Ijlal Hassan of Atlas Engineering Ltd on improving consumption ratio of swarf in heat. The presentation aims to improve productivity of DGS-DP molding through multi-layer RCS molding. Previously, manual molding caused time losses and excess worker burden, with lower production and higher rejection rates. By analyzing the previous and current RCS multi-layer molding processes, the team identified opportunities to improve productivity and reduce costs through process improvements with less work. The team developed a cause-and-effect diagram and action plan with delegated tasks to analyze production and molding.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pptx, pdf, or txt
    4 views9 pages

    AEL-20 Swarf Consumption

    Uploaded by

    M ALI Raja
    This document summarizes a presentation by Syed Ijlal Hassan of Atlas Engineering Ltd on improving consumption ratio of swarf in heat. The presentation aims to improve productivity of DGS-DP molding through multi-layer RCS molding. Previously, manual molding caused time losses and excess worker burden, with lower production and higher rejection rates. By analyzing the previous and current RCS multi-layer molding processes, the team identified opportunities to improve productivity and reduce costs through process improvements with less work. The team developed a cause-and-effect diagram and action plan with delegated tasks to analyze production and molding.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
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    Download as pptx, pdf, or txt
    of 9

    ATLAS ENGINEERING LTD

    Circle Name: The Stakeerz


    Theme: To Improve the Consumption ratio of Swarf in Heat

    Presented By: Syed Ijlal Hassan

    Group Member Department

    Syed Ijlal Hassan

    Fareed Ahmed Cast Iron Foundry


    Naveed
    Introduction of Company

    • Association with AHL: Group Company


    • Customers Entertained: AHL & AAL
    • No. of Parts delivered to AHL: 06
    • Nature of Business: Automotive Parts Manufacturer

    Objective of Theme

    To Improve the C and Productivity of (DGS-DP) through Multi-Layer


    RCS Molding

    MOLDING
    Situation Analysis

    PREVIOUS
     Molding Time loss due to this manual method. MOLDING

     Excessive burden on worker’s limbs.

    +
     Production on lower side .

     High Rejection Percentage


    CURRENT RCS MULTILAYER
     Casting Time also affected MOLDING

    +
    Basis of Theme Selection

    PROCESS IMPROVEMENT
    MORE IMPACT WITH LESS WORK

    PRODUCTIVITY ?
    ITS NOT JUST DOING MORE. ITS ABOUT

    COST SAVING ?
    ITS NOT ABOUT DELIEVERY BUT ABOUT COST
    Cause & Effect Diagram

    Machine /
    Man Equipment

    Manual Molder Previous Jolting


    now ZH-8617
    Multilayer Molding

    Molasses sand
    Molding
    Material Method
    RCS Sand
    Molding
    Delegation of Task

     Circle Meeting held and prepare following Action plan.

    S
    Task W1 W2 W3 W4 Remarks
    No.

    1 Plan how to beak the teams.

    2 Teams break up .

    3 Working on their JDS

    4 Trials
    Delegation of Task

    TASK OF TEAM MEMBER:


    (OVER ALL
     RAJA MUHAMMAD ALI ANALYZATION &
    DOCUMENTATION
    OF PRODUCTION)
     Munam Raees
     Muhammad Ateeq
    (ANALYZATION
    OF MOLDING)
    Achievement
    THANK YOU

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