T24 - STEP Manufacturing: - Team Leader - Deputy - Exploder - Archive

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T24 – STEP Manufacturing

• Team leader
– Martin Hardwick
• Deputy
– Chiaki Sakamoto
• Exploder
– step-manufacturing@steptools.com
• Archive
– http://www.steptools.com/manforum/meetings.html

ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 1


T24 – STEP-Manufacturing

• Accomplishments
– AP-224 (features) ed3 published
– AIC 522 (features) ed2 published
– AP-219 (inspection) DIS ballot in progress
– AP-223 (castings) CD ballot passed
– AP-229 (forgings) NWI ballot passed
– AP-238 (machining) IS ready to be sent to Geneva

ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 2


T24 – STEP-Manufacturing
• Schedule
– Monday, 2006-06-26, 1300-1700
• Status update of all AP’s
• Status update on ISO 13399 (cutting tools)
• Traceability
• Plans for Wednesday
– Tuesday, 2006-06-27, 0800-1700
• Review of AP-223 (castings)
• Review of AP-229 (forgings)
• Review of AP-219 (inspection)
• Discussion of possible SED’s for AP-240 (planning)
• Gears and AP-224

ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 3


T24 – STEP-Manufacturing
• Schedule
– Wednesday, 2006-06-28, 0800-1700
• Industry day – machining demonstration
• Industry day – panel session
• See meeting web site for detailed schedule
– Thursday, 2006-06-29, 0800-1800
• Joint meeting with SC1*
• Discussion of Busan (Korea) demonstration
• Discussion of future projects
• AP-238 IS walkthru
• Discussion of AP-238 CC1 implementation testing

*Minutes of the joint meeting will be issued by the SC1/Wg7 Convenor

ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 4


Attendees
• Fred Proctor USA/NIST
• Sid Venkatesh USA/Boeing
• Chiaki Sakamoto Japan/MER
• Alain Brail France/Airbus
• Julio Garrido Spain/Vigo University
• Lena Person Sweden/Sandvik
• Len Slovensky USA/SCRA
• Alan Crawford UK/LSC
• Bill Freeman USA/SCRA
• Rob Leiblandt US DoD (SC31 Liaison)
• Gero Banseult Germany/TUU
• Roland Maranzana Canada/ETS
• Juha Saaski Finland/VTT
• Tapio Salonen Finland/VTT
• Akinobu Hatada Japan/Tanatsugu
• Martin Hardwick USA/STEP Tools
• Raj Iyer USA/Army
• Jonas Nordstrom Sweden/Sandvik
• Olof Nyqvist Sweden/KTH
• David Loffredo USA/STEP Tools
• Ian Stroud EPFL/Switzerland
• David Odendahl USA/Boeing

ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 5


Attendees Continued
• Suk Hwan Suh Postech/Korea
• Akram Yunas AIAG/USA
• Donalf Galway AIAG/USA
• Gernot Rossi Siemens/Germany
• Carol Tierney General Dynamics/USA
• Stephen Newman University of Bath/UK
• Jean-Yves Hascoet ECN-IRCCyn/France
• Van Khai Nguyen Cadcamation/Switzerland
• Dimitri Kirtsis EPFL/Switzerland

Canada (1), Finland(2), France(2), Germany(2), Japan(2),


Korea(1), Spain(1), Sweden(3), Switzerland(4), USA(12),
UK(2)

ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 6


Highlights of Toulouse Demonstration
• 100 attendees
• Successfully machined 5-axis test parts
• Machining using STEP features
• Contributions from France, UK, USA, Sweden,
Germany
• Presentations from France, UK, USA, Germany,
Korea, Japan, Sweden, Spain, Switzerland
• Test parts from Boeing and Airbus
• Demonstrated use of STEP AP’s for design, planning
and manufacturing

ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 7


Toulouse Demonstration

Path 2 Direct Translation


AP-203
File
STEP
Path used Path
Pathused
used
Trans
for feature AP-224 for
for5-axis
5-axis
Roughing File Finishing
Finishing

AP-238
File

Airbus “Fish” and Boeing “Fin”

ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 8


ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 9
ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 10
ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 11
Demonstration Summary
• STEP-NC is easy to implement
– Basic prototype in 4 weeks
– Level 2 by adding CAD geometry
• Machining benefits
– CNC independent tool paths
– Collision detection on the control
– Feature based re-programming
– Visual closed loop programming
• Enterprise benefits
– Long term data retention
– Interchange with suppliers

ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 12


Demonstration Attendees

ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 13


Plans for Hershey

• Regular meetings on October 23 and 24


• Implementor’s Forum Wednesday October 25
• T24 Site Visit to Harley Davidson (Evening)
• Joint meeting with SC1 on October 26
(Tentative)

ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 14


Hershey Implementor’s Forum
Wednesday October 25
• Morning – Inspection and Machining
– Aerospace part and automotive part
– Videos of machining the parts
– Videos of inspecting the parts
• Afternoon – Forum Discussion
– Identify gaps
– Actions for emerging standards
– Actions for existing standards
– Strategy for global acceptance

ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 15


Plans before Hershey

• Deliver IS of AP-238 to ISO


• Complete DIS ballot for AP-219
• International Interoperability Testing

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International Interoperability Testing

• AP-238 CC1 (Toolpath Programming)


• Phase 1 (July – August 2006)
– Determine participants
– Gather test files
– Finalize implementation guidelines
• Phase 2 (September – October 2006)
– Implement AP-238 CC1 export for CAM
– Implement AP-238 CC1 converters for CNC
– Verify using CNC simulators at Hershey meeting

ISO TC184/SC4/WG3 Toulouse N000 2006-06-18 17

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