Boltec S

Electronics 24V
Electronics 24V
Content

• Components Overview
• How To Read Electrical Diagrams
• Main Switch Off/On
• Emergency Stop Circuit
• Diesel Engine Start
• Park Brake Applied/Released

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Components location
A50 – 24V A10 - 400/690V

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Components location
A50:1/A50:2 – Rear frame

A50:1
A57 – Dual control cable/water reel
Y414 – Cable reel
Y415 – Water hose reel
E101 – Tramming light frame rear
H186:2 - Horn

A50:2
Y410 – Rear jacks
H215 – Warning light
H121 – Back alarm
H217 – Brake light

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Components location
A52:1 – Motor frame

B143 – Hydraulic oil level

B435 – Transmission pump filter
B352 – Fuel level
B186 – Lubrication (pressure switch)
M113 - Lubrication (lincon pump)
Y220 – Gear change valve reverse
Y219 – Gear change valve forward
Y221 – Gear change valve low gear
Y226 – Fuel cut off valve

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Components location
A51:1 – Boom frame

Y411 – Front jack left

Y412 – Front jack right
Y423 – Extension front jacks
Y436 – Proctective roof
E102 – Tramming light frame front
H186 - Horn

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Components location
A72 - Cabin

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A50 Cabinet
Fuse and relay 24V

Relays
24V Fuses

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A50 Cabinet
Relay 24V
K106 Parking brake interlock relay
K104 Master relay K111 Emergency lights relay
N101 Pree-heating relay K114 RCS shut down relay
K119 RCS relay

K148 Start delay

relay

K101 Start relay K115 Rewerse alarm relay

K102 Hydr. Oil level relay K116-117 Tramming light relay
K105:1 Engine oil pressure relay K140 Belt break guard relay
K105:2 Engine oil pressure relay

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A50 Cabinet
Fuse 24V
• F105 – Working light 24VDC
• F106 – FAM/ARI/RHS, not used
• F110 – Manoeuvre, power outlet, wiper front, washer, stair light, RCS.
• F111 – Oil filling pump
• F112 – Maneouvre, tramminglight, wiper rear, cabin light, radio.
• F113 – Air condition fan
• F114 – Condensor fan, spot light
• F115 – A52:1
• F116 – Tramming light roof
• F117 – Left tramming light frame • F122 – Maneouvre, motor oil pressure, belt break guard, hour
• F118 – Right tramming light frame, horn meter, parking break, tramming light roof, control lamps A71, fuel
level.
• F119 – Jacks and protection roof
• F123 – Maneouvre, warning light, back alarm, brake light, diesel
• F120 – Pree heating positioning.
• F121 – Stop solionid • F124 – Gear changer, fuel cut off

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A72
Relay and terminal

K112 Rear wiper on delay relay

K113 Rear wiper off delay relay
K118 Condensor fan relay

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A10 Cabinet, 400/690V
Components left side

K53 Emergency stop relay

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Electronics 24V
References in documentation

• Diagrams and Drawings

– Electrics

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 Reference
Page 7 / Coordinate 5C
Page 7 / Coordinate 5A
Name of the function

Type of contactor
NC=Normally closed
NO=Normally open

Reference
Page 7 / Coordinate 5A
Page 7 / Coordinate 5C

Relay Coil

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Reference Reference
Page 7 / Coordinate 5A Page 3 / Coordinate 8E

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Connection between 11 and 12 = Normally Closed
Connection between 11 and 14 = Normally Open

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Terminals in 50=terminal X5-socket
another A70=box/panel B13-pin
diagram/box

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Battery switch on - energized terminals

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Battery switch on – terminal 2 in A10 and RCS, on button energized

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Battery switch on - terminal 2 and 1 energized in A50
(sheet 6, circuit diagram - A10)

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Battery switch on – emergency stop unactivated terminal 5 in A10 energized

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Battery switch on – terminal 5, K53 and terminal 3 energized in A50
(sheet 6, circuit diagram – A10)

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Battery switch on – emergency stop unactivated, emergency stop
relay activated = terminal 3 energized

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Start key S139 in pos 0

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Start key S139 in pos 1 activate K104 master relay

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Energized terminals when starter key S139 are in pos 1 and K104 master relay is
activated

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Start key S139 in pos 2 activate K104 master relay, N101 Pre heating relay

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Start key S139 in pos 3 activate K148 start delay relay and K115 back alarm relay
4 sec
The gear selector switch The parking brake switch
must be in neutral must be applyed

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Start key S139 in pos 3 after 4 sec activate K101 start relay and start the diesel
engine

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Start key S139 back in pos 1 after starting diesel engine

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Parking brake applied, K106 activated and Y216 unactivated

Engine oil pressure

Limit switch cable reel

Hydraulik oil pressure 80 bar

Test button

Y216 unactivated = parking brake applied

S138 depressed = parking brake applied

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Parking brake released, K106 activated and Y216 activated

Y216 activated = parking brake released

S138 pulled out = parking brake released

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S157 Test button parking brake, test the function of K106 and conditions off its
contact when park brake are released

Test button S157 open the circuit to K106

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S157 Test button parking brake, test the function of K106 and conditions off its
contact when park brake are released

Test button S157 open the circuit to K106

Y216 unactivated = parking brake applyed

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Driving
Knowledge target for this section

• Be aware of:
– Where the components are located on the rigg
– How the diagram are structured
– What happens in the 24V circuit when the
main switch is turned on
– What happens in the circuit when the ignition
key is turned on
– Know about the terms for releasing the parking
brake

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