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Fabrication of Spur Gear: Department of Mechanical Engineering
Fabrication of Spur Gear: Department of Mechanical Engineering
Course ME 3118
Fabrication Of Spur
Gear
Supervised by Submitted By
Md.Golam Kader
Professor, Md Rezowan Kabir [1205016]
Md Hasanuzzaman [1205017]
Md Rasedul Islam Md Abul Kashem Hemel [1205018]
Lecturer, Md Ashik Mahmud [1205019]
Department of Mechanical Saikat Biswas [1205020]
Engineering, KUET
Chapter 1
Two or more gears working in a sequence are called a gear train or,
in many cases, a transmission; such
Gear arrangements can produce a
mechanical advantage through a gear
ratio and thus may be considered a
simple machine.
When two gears mesh, and one gear is bigger than the other (even
though the size of the teeth must match), a mechanical advantage is
produced, with the rotational speeds and the torques of the two gears
differing in an inverse relationship.
CONTENTS
Face of a tooth: That part of the tooth surface lying outside the pitch
surface.
Flank of a tooth: The part of the tooth surface lying inside the pitch
surface.
Circular thickness (tooth thickness) : The thickness of the tooth
measured on the pitch circle. It is the length of an arc and not the
length of a straight line.
Tooth space: The distance between adjacent teeth measured on the
pitch circle.
Backlash: The difference between the circle thickness of one gear
and the tooth space of the mating gear.
1.Steel
2.Cast Iron
3.Stainless Steel
4.Aluminum
5.Bronze
6.Nylon
7.Non-metallic phenolic
1.Casting
2.Milling
3. Broaching
4. Gear hobbing
5. Gear forming
This is one of the initial and best known and metal removal process
for making gears. This method requires the usage of a milling
machine. It is also to be noted that this method can produce nearly
all types of gears. The method involves the use of a form cutter,
which is passed through the gear blank to create the tooth gap. This
method is right now used only for the manufacture of gears
requiring very less dimensional accuracy. To put it correctly this
method is currently outdated.
[3]http://www.brighthubengineering.com/manufacturing-
technology/7118-gear-manufacturing-methods
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