PT.

PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

PRESENTASI

SISTEM MONITOR & CONTROL

Dipresentasikan untuk :

Staf Monitor & Control

Tanjung Enim, Juni 2005
Prepared by : M. Moelyanto (ENG HO) S-1
 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

AGENDA PRESENTASI
Sistem Monitor & Control
Struktur Org. Monitor & Control dan Jobdesc
Mining Activity
Equipment Profile
Availability Hierarchy
Mining Location
Chart of Account
Flow of Prodstat
Ellipse Simulation
Prepared by : M. Moelyanto (ENG HO) S-2
 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

SISTEM
MONITOR & CONTROL

Prepared by : M. Moelyanto (ENG HO) S-3

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

SISTEM MONITOR & CONTROL

MAKRO PROSES

MOCO
LAPORAN
4 2 ALUR PROSES
 Daily

 Monthly
SYSTEM

3
ALUR DATA

Prepared by : M. Moelyanto (ENG HO) S-4

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

STRUKTUR ORG.
MONITOR & CONTROL
DAN JOBDESC

Prepared by : M. Moelyanto (ENG HO) S-5

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

STRUKTUR ORG. MONITOR & CONTROL MTBU

MOCO SEC. HEAD Mirza Khatib Lubis

Sri Hartati
ADMIN Parigan

DATA PRODUCTION
PROGRAMMER
PROCCESSOR EVALUATOR
Advance M. Excell
Secondary Position
Advance M. Access
CCR : Moco Sec. Head
Nono Supriyatno
Chairul
Ellipse :
Toto Ismawan
Nyoto

Prepared by : M. Moelyanto (ENG HO) S-6

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

JOBDESC MONITOR & CONTROL MTBU

POSITION JOB DESCRIPTION PIC

1 Operator radio
DATA
2 Input data ritasi (hourly) Nono Supriyatno &
PROCESSOR
3 Input data break down unit Chairul
CCR
4 Create WO unschedule di Ellipse
DATA 1 Validasi time sheet Toto Ismawan &
PROCESSOR 2 Input data prodstat dari time sheet (unit PAMA & subcont) Nyoto
ELLIPSE 3 Validasi data prodstat sebelum dan sesudah upload ke Ellipse
1 Rekap report productivity subcont Sri Hartati &
- Subcont DT = Parigan
Parigan
- Subcont A2B = Sri Hartati
2 Daily production report (Customer) Sri Hartati
ADMINISTRASI 3 Payment processing to subcont
Imam
4 Payment processing to customer
5 Membuat monthly report
Sri Hartati &
- Monthly report untuk Customer = Parigan
Parigan
- Monthly report untuk Internal = Sri Hartati
1 Review report dan evaluasi (Daily, Weekly atau Monthly)
MOCO SEC. 2 Meeting koordinasi dengan All Dept Head, All Subcont dan Customer (Daily/Weekly/Monthly)
Mirza Khatib Lubis
HEAD 3 Cost & Budgeting Analysis
4 Improvement & Evaluation (Skill up staf MoCo & project improvement)

Prepared by : M. Moelyanto (ENG HO) S-7

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

MINING ACTIVITY

Prepared by : M. Moelyanto (ENG HO) S-8

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

Prepared by : M. Moelyanto (ENG HO) S-9

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

DEFINISI AKTIFITAS-AKTIFITAS PENAMBANGAN

1. Land Clearing & Top Soil Removal

• Land Clearing adalah kegiatan yang dilakukan untuk membersihkan vegetasi

• Top Soil adalah bagian atas tanah (humus) dengan ketebalan 0.3 - 1.0 m dari permukaan,
yang mengandung unsur-unsur hara yang diperlukan untuk pertumbuhan vegetasi.

Alat-alat yang biasa digunakan

untuk aktifitas land clearing &
topsoil removal

• EXCAVATOR
• DOZER
• DUMP TRUCK

Prepared by : M. Moelyanto (ENG HO) S-10

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

DEFINISI AKTIFITAS-AKTIFITAS PENAMBANGAN

2. Drilling & Blasting

• Drilling adalah kegiatan yang dilakukan untuk membor tanah. Sebelum aktifitas drilling,
lokasi pengeboran akan dibersihkan dulu (aktifitas tersebut dinamakan clean up lokasi
drilling).
• Blasting adalah kegiatan peledakan suatu area dengan tujuan untuk memberai material.

Alat-alat yang biasa digunakan

untuk aktifitas drilling

• DRILLING

Alat-alat yang biasa digunakan

untuk clean up lokasi drilling

• DOZER

Prepared by : M. Moelyanto (ENG HO) S-11

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

DEFINISI AKTIFITAS-AKTIFITAS PENAMBANGAN

3. Overburden Excavation & Transportation

• Overburden adalah material tanah penutup lapisan batubara.

• OB Excavation adalah kegiatan pengupasan lapisan penutup batubara.
• OB Transportation adalah kegiatan pengangkutan lapisan penutup batubara.

Alat-alat yang biasa digunakan

untuk OB excavation

• EXCAVATOR
• SHOVEL
• DOZER

Alat-alat yang biasa digunakan

untuk OB Transportation

• DUMP TRUCK

Prepared by : M. Moelyanto (ENG HO) S-12

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

DEFINISI AKTIFITAS-AKTIFITAS PENAMBANGAN

4. Coal Excavation & Transportation

• Coal adalah batubara.

• Coal Excavation adalah kegiatan pengupasan batubara.
• Coal Transportation adalah kegiatan pengangkutan batubara.

Alat-alat yang biasa digunakan

untuk Coal excavation

• EXCAVATOR
• SHOVEL

Alat-alat yang biasa digunakan

untuk Coal Transportation

• DUMP TRUCK

Prepared by : M. Moelyanto (ENG HO) S-13

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

DEFINISI AKTIFITAS-AKTIFITAS PENAMBANGAN

6. Grading

• Grading adalah kegiatan meratakan suatu area/ jalan

Alat-alat yang biasa digunakan

untuk grading

• GRADER

Prepared by : M. Moelyanto (ENG HO) S-14

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

DEFINISI AKTIFITAS-AKTIFITAS PENAMBANGAN

7. Compacting

• Compacting adalah kegiatan memadatkan suatu area/ jalan

Alat-alat yang biasa digunakan

untuk compacting

• COMPACTOR

Prepared by : M. Moelyanto (ENG HO) S-15

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

EQUIPMENT PROFILE

Prepared by : M. Moelyanto (ENG HO) S-16

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

HIERARCHY EQUIPMENT

EQUIPMENT CLASS DT, EX, SH, DZ, GD, WL

EGI HD785, HD465, A40D,

NO EQUIPMENT DT601, DT602, DT603

Sample: please click here

Prepared by : M. Moelyanto (ENG HO) S-17

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

EQUIPMENT PROFILE

COST RATE (SEWA UNIT)

• Untuk unit PAMA, cost rate ditentukan dengan PHR (Plant Hire Rate)
• Untuk unit Subcont, cost rate ditentukan dengan kontrak (biasanya sewa per jam/jarak)

PRODUCTION CAPACITY

• Setiap unit memiliki kapasitas produksi. Kapasitas diperoleh dengan cara menghitung bucket/vessel capacity
Sample: please click here
CYCLE TIME

• Waktu yang diperlukan unit loader untuk memuat material dalam 1 kali pas

TRAVEL TIME

• Waktu yang diperlukan unit hauler untuk membawa material dalam 1 rit (front – disposal – front)

HOUR METER

• Jam kerja unit, diukur dari durasi perputaran mesin

ACCOUNT CODE

• Kode yang digunakan di Ellipse untuk memvalidasi aktifitas unit

Sample: please click here

Prepared by : M. Moelyanto (ENG HO) S-18

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

MINING LOCATION

Prepared by : M. Moelyanto (ENG HO) S-19

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

1. STRUCTURE LOCATION

Biasa dipakai sebagai source location, dengan aturan penamaan sbb:

Location Pit : Strip Aturan penulisan :

1. PIT : XX
A1
B 2. BLOCK : XX
l ELV A2
o 3. STRIP : XXX
c A3 4. ELEVASI : XXX
k
A4

001 002 003 004

Sehingga dari Ilustrasi diatas lokasinya dapat dituliskan :

01A2001100 (01 = Simbul suatu lokasi yang udah terdaftar di TABLE FILE)

2. UNSTRUCTURE LOCATION

Biasa dipakai sebagai Destination Location.

Exm : DISPOTTPN; KPDISPOSAL; KPCENTLDUMP, etc

Prepared by : M. Moelyanto (ENG HO) S-20
 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

CHART OF ACCOUNT

Prepared by : M. Moelyanto (ENG HO) S-21

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

CHART OF ACCOUNT

Daftar perkiraan yang sudah dilengkapi dengan nomor / kode, dimana kode
tersebut digunakan untuk mencatat / mengalokasikan harta, hutang, modal dan
biaya termasuk Cost centre yang terdiri dari proses, aktifitas, lokasi dan
departemen.

Prepared by : M. Moelyanto (ENG HO) S-22

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

DIAGRAM TREE CHART OF ACCOUNT

Account Code

Income Statement
Balance Sheet
xxx.xxx.xxx.xx.xxxx
xxx.xxx

Cost Centre
xxx.xxx.xxx.xx Expenses Elements
xxxx

Proses Activity Location Dept

xxx xxx xxx xx
Sample: please click here

Prepared by : M. Moelyanto (ENG HO) S-23

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

AVAILABILITY
HIERARCHY

Prepared by : M. Moelyanto (ENG HO) S-24

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

AVAILABILITY HIERARCHY
TOTAL 24 HOURS
(TOTE)
AVAILABLE MAINTENANCE
(AVLB) (MNTC)
PRODUCTIVE NON PRODUCTIVE SCHEDULED UNSCHEDULED TYRE
(PROD) (NPRO) MAINTENANCE MAINTENANCE MAINTENANCE
(SCMT) (NSCM) (TRMT)
WORKING Code NON-PRODUCTIVE CONTROLLED Code NON PRODUCTIVE UNCONTROLLED
(WRKG) (DLAY) (IDLE)
D01 (PUCH) Pre-Use Check I15 (RAIN) Rain
D02 (FUEL) Fuel & Lubrication I17 (SLIP) Slippery
D03 (TYRE) Tyre Check I18 (STRK) Strike
D04 (MOVE) Moving Equipment I19 (CRDY) Customer Problem
D05 (WTEQ) Waiting Equipment I20 (HAZE) Bad Visibility
D06 (SURV) Waiting Survey
D07 (WTBL) Waiting Blasting
D08 (CLEQ) Cleaning Equipment
D09 (MEAL) Meal and Rest
D11 (NRQD) Over Capacity
D12 (NOPT) Waiting Operator
D13 (SHCH) Shift Change
D14 (NJOB) Dusty

W S R
Prepared by : M. Moelyanto (ENG HO) S-25
 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

DIAGRAM TREE AVAILABILITY HIERARCHY

TOTE

AVLB NOT AVLB

WORKING STANDBY SCM USM TRM

W DELAY IDLE

R
Prepared by : M. Moelyanto (ENG HO)
S S-26
 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

Schedule Hrs = 24 jam/day

PA = W+S
W+R+S
S=
Standby W=
UA = W
R= Working W+S
Repair
Prod’ty = Produksi
W

Produksi dari N unit

Produksi = N x Sch. Hrs. x PA x UA x Prod’ty

= N x (W+R+S) x (W+S) x W x Produksi
(W+R+S) (W+S) (W)

Catatan :
R : Termasuk jam rusak ban (tyre repair)
S : Termasuk jam hujan/demo dll
Prepared by : M. Moelyanto (ENG HO) S-27
 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

FLOW OF PRODSTAT

Prepared by : M. Moelyanto (ENG HO) S-28

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

DATA RECORDING SYSTEM

PROSES PENCATATAN
UPLOAD ELLIPSE UPLOAD
UPLOAD CORVU
DAN
DAN INPUT
INPUT DATA
DATA

OM
OM OM
FA
FA FA
MM
MM MM
HR
HR HR
SHE SHE SHE

Ellipse Corvu

Open Ellipse Open Corvu

Prepared by : M. Moelyanto (ENG HO) S-29

 PT. PAMAPERSADA NUSANTARA

FLOW OF PRODSTAT
A TRADITION IN RELIABILITY

1 MSO414 2 MSO412 3 MSO011

Update Review Equipment Equipment no
Update
start Availability
Hierarchy
Availability Rules
Class (Table Type
“EC”)
class already
exist?

yes yes
7 MSO601 6 MSO610 5 MSO011

Review Equipment EGI already Review EGI (Table

Create EGI exist?
Number Type “GI”)
no

4 MSO010
Equipment no 8 MSO600
Number Create Equipment Class
already
exist?
Create Equipment (Table Type “EC”)
Number

yes
10 MSO603
Equipment no
9 MSO604 List already Create Equipment
exist?
List
Review Equipment
List
yes

Prepared by : M. Moelyanto (ENG HO)

A S-30
 PT. PAMAPERSADA NUSANTARA

FLOW OF PRODSTAT
A TRADITION IN RELIABILITY

11 MSO615 12 MSO011
A Create Review Material &
Location &
Material
no 13 MSO010
Create
Equipment Location (Table Type already
Profile exist? Location &
+ML &
Option 1 & 2 Material
G1,G2,G3,G4.G6 )
yes yes

16 MSO450 15 MSO480
no Stock Pile 14 MSO011
Location
Create Create Stock already Review Stock Pile
Location & Pile Location exist? Location (Table
Material Type “SP”)
Combination

17 MSO011 Production 18 MSO010 19 MSO460

no
Descriptive
Review already
Create Production
Production exist? Create Statistics
Descriptive (Table
Descriptive Model
Type “PE”)

22 MSO470
Update Lost Time yes
Production 21 MSO435 20 MSO430

23 MSO420 Entry Log Sheet Create Log Sheet

Data Format
end Update Down Time
Prepared by : M. Moelyanto (ENG HO) S-31
 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

Prepared by : M. Moelyanto (ENG HO) S-32

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

ALUR DATA

Project Activity
(Plant & Production)
Checker Operator
Form Time Sheet
Radio
Tipe data Hourly (Ritasi)
Timesheet
Tipe data Shiftly Form Rit DT
No
Form Timesheet SC
No
CCR GL

Yes No
Monitoring & Controlling
2 (Central Control Room/CCR)
Yes
CCR

Yes
3
Data Shiftly
Data Hourly Data Shiftly - Ritasi produksi (all unit)
- Lokasi unit beroperasi (all unit)
Data Hourly
Yes Upload tipe data Shiftly - Jam / hour meter
- Ritasi produksi (loader)
- Idle/Delay (loader) - Idle/Delay (all unit)
Upload Ellipse - Informasi breakdown (all unit)
- Informasi breakdown (all unit)
44 Delay +1 hari

Upload Corvu
Prepared by : M. Moelyanto (ENG HO) S-33
 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

KONVENSI PENAMAAN DALAM MIMS/ELLIPSE

MSO : Screen Online Program

MSM : Nama Screen MAP terletak dikanan pojok atas
MSB : Standard MIMS Batch Program, program report
ini akan mengapdate data apabila dijalankan.
MSR : Singkatan dari MIMS Standard Report.
MSH : Housekeeping Program/report.
PMR : Penamaan untuk report yang telah dicustumize
sesuai kebutuhan PAMA.

Prepared by : M. Moelyanto (ENG HO) S-34

 PT. PAMAPERSADA NUSANTARA
A TRADITION IN RELIABILITY

TAMPILAN ELLIPSE

Login 1

Main Windows

Login 2

Prepared by : M. Moelyanto (ENG HO) S-35