DR.

PRADEEP KUMAR
HBTU KANPUR
 73% power generated in INDIA is from Thermal
Power and 90% of it is coal based.
 Ash content is 27% to 42% of the coal used.
 Increase in FLYASH generation has risen from
4 crore to 11crore ton in the last decade and
will rise to 1100 crore ton in coming decade.
 The flyash generated in thermal power station
causes many hazardous diseases like Asthma,
Tuberculosis etc.
 Till date only 14% of the Fly Ash generated is
being utilized
AND

 Approximately 10,000 hectares of

top soil is being lost every year for
brick manufacturing and road
construction.
 If we continue in this format, very
soon, we will not have sufficient soil
to produce our minimum required
food.
Ministry of Environment & Forest (MoEF)

Had issued a Gazette Notification on 14 Sep 1999

Stipulating that no person shall be permitted to

manufacture clay bricks or tiles or blocks for use in
construction activity without at least 25% of ash
(fly ash, bottom ash, or pond ash on weight to
weight basis), within a radius of 50 Km from coal or
lignite based thermal power plants in INDIA.
Ministry of Environment & Forest (MoEF)

Had amended the Gazette Notification on 27 Aug 2003

making it compulsory to use fly ash for manufacturing
building material
 by increasing the radius from 50 Km to 100 Km
 25% use of fly ash by 31 Aug 2004
 50% use of fly ash by 31 Aug 2005
 75% use of fly ash by 31 Aug 2006
 100% use of fly ash by 31 Aug 2007
Ministry of Environment & Forest (MoEF)

Had amended the Gazette Notification on 06 Nov 2008

 That Central Government will exercise its power on or after the
expiry of a period of sixty days (05 Feb 2009) from the date of
notification published and displayed in public, to implement the
above notification.

 It will be applicable to all construction agencies of Central or State

or Local Government and private or public sector and it will the
responsibility of all the agencies either undertaking construction or
approving the design or both to ensure compliance

 Submit annual returns to the concerned State Pollution Control

Board or Pollution Control Committee.
THE PRODUCT
The Fly Ash mission aims to promote Fly Ash bricks as an
alternative to burnt clay brick within the construction sector in
India. Fly ash is mixed with two other ingredients available as
industrial byproducts:
Lime from the acetylene industry, and
Gypsum from chemical plants.
This is proving to be a revolutionary invention that produces
bricks without the sintering process and consequently no
greenhouse gases are emitted. The ultimate product is none
other than FaL – G Brick which is well qualified as emission-
abating project to receive the benefits of carbon credits.
COMPARISION

FLY ASH BRICK NORMAL CLAY BRICK

Uniform pleasing colour like cement Varying colour as per soil

Uniform in shape and smooth in finish Uneven shape as hand made

Dense composition Lightly bonded

No plastering required Plastering required

Lighter in weight Heavier in weight

Compressive strength is around 100 Kg/cm2 Compressive strength is around 35 Kg/cm2

Less porous More porous

Thermal conductivity 0.90-1.05 W/m2 ºC Thermal conductivity 1.25 – 1.35 W/m2 ºC

Water absorption 6-12% Water absorption 20-25%

PROFITS WHICH CAN BE EARNED
HOW WHO TYPE OF
WILL PROFIT
HELP
 BY PROVIDING YOU THE TECHNOLOGY NTIL DIRECT
 BY SETTING UP THE PLANT ON LSTK
 BY ENSURING THE INTIAL MARKETING SEC
 BY BUILDING UP MARKETING STRATEGY
 BY CREATING A BRAND ESTABLISHMENT

 SETTING UP A CDM NTIL IN-

 EARN THROUGH CARBON CREDIT
IDBI DIRECT
 PARTICIPATION IN GREENATHALON
WB
ROLE TO BE PLAYED BY NTIL
Specific Responsibilities Areas Agency

Project management from site Project NORTH

selection to commissioning
Lump Sum Turnkey Project
management, Techno
Educate and Train people to Liasoning, Projects
achieve a greener earth
Ensure implementation of the and annual India (P)
Community Development maintenance Ltd. (NTIL)
Mechanism (CDM) along with IDBI
of FaL-G
 Transfer the data and records as
per the monitoring requirements of plants.
CDM for Carbon Credit payments
from World Bank
 Initial marketing of the product
ROLE TO BE PLAYED BY YOU
Specific Responsibilities Areas Agency

 Mobilize resources Setting up Micro

 Procure equipment and machinery
 Market the products and Enterprises
 Maintain the data and records as operating / High
per the monitoring requirements
FaL-G plants Capacity
 Implement environment
Automation
management plans as agreed
 Propagate Fly Ash Revolution and Plants
show the whole world the benefits (HCAPs)
PRICE PROFIT RATIO FaL-G Bricks (Without Cement)

75x125x250 Size Wt 3.2 Kg For 1 Brick Raw Materials

Amt/Brick Rate/Kg Wt/Brick age % Items
0.35 0.20 1.76 55 Fly Ash
0.08 0.10 0.80 25 Sand
0.48 1.00 0.48 15 Lime
0.19 1.20 0.16 5 Gysum
1.10   3.2 100 Total
Taken for SME/For HCAPS it will reduce
2.90 Selling Price
by 30% overheads
0.02 Breakage 2% 1.20 Profit
0.16 Manpower
70.99 Profit direct %
0.10 Electricity
0.20 Marketing 0.08 Indirect profit through Carbon Credit
0.11 VAT @ 4% 4.72 Profit indirect %
0.59 Total
1.70 Total Cost Price 75.71% % THEREFORE TOTAL PROFIT
PRICE PROFIT RATIO FaL-G Bricks (With Cement)
250x125x75 Size Wt 3.2 Kg For 1 Brick Raw Materials
Amt/Brick Rate/Kg Wt/Brick age % Items
0.40 0.20 1.98 62 Fly Ash
0.10 0.10 0.96 30 Sand
1.23 4.80 0.26 8 Cement
1.72   3.2 100 Total

Taken for SME/For HCAPS it will reduce

3.50 Selling Price
by 30% overheads
0.03 Breakage 2% 1.17 Profit
0.16 Manpower
50.47 Profit direct %
0.10 Electricity
Indirect profit through Carbon
0.20 Marketing 0.08 Credit
0.11 VAT @ 4%
3.44 Profit indirect %
0.60 Total
2.33 Total Cost Price 53.91 % THEREFORE TOTAL PROFIT
THANK YOU