PRODUCT KNOWLEDGE TRAINING

(KIA)
Contents
1. ENGINE SECTION ( GASOLINE )
2. ENGINE SECTION ( DIESEL )
3. TRANSMISSION AND DRIVELINE
4. CHASSIS
5. ELECTRICAL
Electrical System
Lighting System
Lighting System

Daytime Auxiliary high Turn signal Position

Headlamp
running lamp beam lamp lamp lamp

Turn signal
Tail lamp Back-up lamp Brake lamp
lamp
Headlamp Types
Halogen
Halogen headlamp
headlamp
 A glass bulb filled with
halogen gas and a fixed
tungsten filament inside
※ Mandatory headlamp leveling device
- An automatic leveling device (ALD) is mandatory in vehicles with an LED or light source above 2000-lumen (Jan. 1, 2016)
HID
HID headlamp
headlamp
 Works in a manner similar to
the florescent light, producing
light from collision between
electrons and florescent
material without a filament
 Compared to a halogen lamp, it is
more than 3 times brighter and
can be used 5 times longer, while
consuming only 40% of the
power
LED
LED headlamp
headlamp
 Adjusting the brightness,
illumination angle and range
requires multiple LEDs as an
individual lamp produces less
light compared to an HID
 Expensive and difficult to
manufacture due to complex
cooling structure
Headlamp Types

Four-lamp
Four-lamp headlamp
headlamp DRL
DRL lamp
lamp Adaptive
Adaptive Full
Full LED
LED headlamp
headlamp
High beam - Active during day and night - The full AFLS function
- Safety device / increased combined with the full LED
Low beam (HID)
tail light brightness light source to actively
(in compliance with the relevant control the headlamp
law enacted in July 2015, illumination angle
Korea) - Provides optimal forward
Cornering visibility with automatic
Corneringand
andstatic
staticbending
bending
beam pattern adjustment
Cornering lamp based on the vehicle speed
[Cornering lamp]
Two-lamp Illuminates when the turn
Two-lamp headlamp
headlamp
signal lever is activated
Low beam / high beam - Only active at vehicle
LED high beam
(HID bi-functional) speeds below 40 km/h

[Static bending light]

Illuminates based on the steering
wheel angle during cornering LED low beam
- Active at speeds between
10 and 90 km/h
Headlamp Types

Daytime
Daytime running
running lamp(DRL)
lamp(DRL) Cornering
Cornering lamp
lamp Static
Static bending
bending lamp
lamp
- Active during day and night
- Safety device / increased tail
light brightness
(in compliance with the
relevant law enacted in July
2015, Korea)

Cornering lamp Static bending light

[Activation]
Automatically illuminates when
the engine is turned on
[Deactivation]
1. When the engine is turned off
2. When the parking brake is
engaged
3. When the headlamp is on
4. When a turn signal is on
- The DRL on the matching
side is deactivated
5. When the hazard lamp is on
[Activation] [Activation]
Illuminates when the turn When turning, it turns on in
signal lever is activated accordance with the steering angle.
※Only active at vehicle - 10 to 90 km/h
speeds below 40 km/h : Operates at a steering angle of 35˚
- 3 to 10 km/h
- Operates at a steering angle of 100˚
Auto
Auto light
light
The sensor automatically illuminates (tail light, headlamp, etc.)
based on the ambient light intensity
Headlamp Types

Adaptive
Adaptive Full
Full LED
LED headlamp
headlamp (adaptive
(adaptive front
front lighting
lighting system)
system)
Sophisticated exterior feature with the AFLS feature providing
excellent forward visibility

LED high beam

LED low beam Optimum switching of beam pattern according to driving situation
to ensure the best driving visibility

Overview
Overview
Enables safe driving by adjusting the headlight angle up/down and left/right according to the
movement of the steering wheel, the speed of the vehicle, and the inclination of the vehicle.

Function
Function
1) Adjusts the headlight to the left/right according to the curvature of the road when driving on a
curved road, thus providing optimal visibility.
2) At 115 km/h or higher, the angle of the headlight is adjusted upward to ensure safety at high speeds.
Electrical System
Smart Key
Smart Key Power Supply Change

Power
Power transfer
transfer

Emergency
Emergency start-up
start-up
Smart Key Remote Control

Remote
Remote control
control battery
battery replacement
replacement

How
How to
to use
use the
the remote
remote
control
control
Mechanical
Mechanical key
key removal
removal
Electrical System
WIRELESS POWER CHARGING
 *WPC: Wireless Power Charger
1. Introduction
- The WPC is a wireless charging system of magnetic induction type that enables the driver to
charge a phone or tablet device in the car.
- This wireless system gives more freedom and convenience to the driver.
- The driver can turn on or off the charging function by selecting the corresponding charging
option in the USM.
2. System Layout

 Display charging state

 Alarm if the phone
is left in the car
 Detect that the
Your phone is left
on the wireless charger. phone is left in the car
 Diagnosis routing

WIRE

WIRE
CLUSTER WPC module

C-CAN B-CAN
BCM SMK UNIT
 Component – WPC Module
Pad
(first assemble the WPC and the tray
and install the pad on this assembly)
: The shape changes with the tray skin.
- Anti-slip material
- Engraving and design

Cover - WPC

ISO. View Induction coil & PCB S/A

(Tightened with 4 bolts)
- FOD (Foreign Object Detection)
- Vehicle assembly layout
(First assemble the WPC module and then the pad.)

CAN & Power PCB S/A

(Tightened with 3 bolts)
Step 2: Assemble
the pad on the tray. - Stable power supply
- Vehicle communication network (CAN)

Housing (Al : die-casting)

- Heat discharge
- EMI shield

Assembly method: Stacking

Step 1: Assemble - Stack the parts on top of the housing and tighten them with
WPC on the tray. screws and finally with snap fits.
 Diagnosis

- Conditions to stop the charging function

When to Stop Charging When to Restart Charging Indicator Display
1 DOOR Open DOOR Close LED OFF
The driver with the Smart Key leaves the The Smart Key is inside the
2 LED OFF
car. car.
Foreign object is detected.
3 Foreign object is removed. Amber LED On
(FOD: Foreign Object Detection).
4 Current exceeds 4.5 A Current is normal Amber LED On
The internal thermistor's temperature The internal thermistor's
5 Amber LED On
exceeds 70℃. temperature drops below 65℃.
6 ACC OFF IG ON or ACC LED OFF
Electrical System
BLIND SPOT DETECTION
BCW System

▶ I Watch the Rear!

BCW RCCW
LCA
(Blind-Spot Collision (Rear Cross-Traffic
(Lane Change Assist)
Warning) Collision Warning)

Alerts the driver of a vehicle Alerts the driver of a vehicle Alerts the driver of a vehicle
in a blind spot following at a high speed approaching from the side
when reversing

Vehicle speed of 30km/h or over Vehicle speed of 10km/h or less

(※ curvature radius of over 100m) Gear in R position

• A radius of curvature is the semi-diameter of a circle representative of a turn

•in A radius
the road.of curvature is the semi-diameter of a circle representative of a turn
in the road.
BCW System

▶ System Configuration

Alert indicator USM function Rear Corner radar (x 2)

Yaw rate sensor BCW switch

System layout
Radar sensor module
R/H outside mirror

Yaw-rate
Vehicle Speed
Cluster Turn Signal Lamp
Gear

C-CAN

RCTA on/off setting

Local CAN

Wire

Switch Radar sensor module

L/H outside mirror
BSD/LCA sound (BSD & LCA)
BCW System

▶ Switch and Cluster

System ON/OFF System malfunction

System ON/OFF System malfunction

BCW System BCW system BCW system

On canceled disabled.
Radar blocked.

- BCW switch - Defective detection

- Foreign materials
on the radar unit

BCW System Check BCW

Off system

- System malfunction
- DTC generation
Electrical System
POWER TAIL GATE
Power Tail Gate_Overview

ball joint Spindle Drive

Anti-pinch Sensor PTG ECU Power T/Gate Latch

Power Tail Gate_Anti-Pinch Sensor

＊ Unit resistance
Normal - approx. 1.2 KΩ
Detected - below 500 Ω

Sensor
Anti-Pinch W/Strip

Carrier

Cap

Anti-Pinch Sensor Assy

T/Gate
Power Tail Gate_Operation Logic

1
2
3

4
Power Tail Gate_Operation Logic

Performed PTG
NO PTG operation switch Remarks
function(s) specifications
R/KEY or SMK Open ○

1 Close ○

Stop ○ ※ Tailgate open/close/stop functions using

switch are different for each zone
Outside handle switch Open ○
① Zone1,2: only open is available as they are
2 Close ○ the end part of close zone

Stop ○
② Zone 3: open/close/stop
Interior trim switch Open ○ → Open ▶ Stop ▶ Close
→ Close ▶ Stop ▶ Open
3 Close ○

Stop ○ ③ Zone 4: only close is available

Only close is available as it is the end part
Crash pad switch Open ○ of open zone

4 Close ○

Stop ○
Q &A
Thank you