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Problem Statement : NOTCH DAMAGE IN 79903206 COVER ASSY

Supplier Manufacturing Supplied to Defective
Supplier Part Name Model Date
Location Location (Customer Name ) Quantity
ROHIT
12/08/2021
ENTERPRISE GGN COVER ASSY. 79903206 GGN MAFS PVT LTD. 8
S

NG Part Photo
WHY1 WHY2 WHY3 WHY4 WHY 5

PART DAMAGE AT SHARP EDGE ON

Occu

NOTCH DAMAGE PART DIE WAS

STAMPING AFTER WELD INNER STEP DIA OF
FOUND REPAIRED
PROCESS TOOL
Outflow

DEFECT COME IN SOME

DEFECT COMES FIRST INSPECTION AS PER
PARTS
TIME SAMPLING PLAN

Root Cause

For Defect Occurrence – NOTCH DAMAGE DUE SHARP EDGE ON INNER STEP DIA OF STAMPING TOOL
For Defect Outflow – Defect not detect at the time of inspection at supplier end .

Countermeasure Impl. Status

1. R0.5-Radius provided on INNER STEP DIA OF die. Done

2. One POINT LESSON DISPLAYED AT FINAL INSPECTION TABLE Done

1
MAHLE Group, 13.06.2020 © MAHLE
 Before /After -79903206 STAMPING TOOL

 SHARP EDGE ON INNER STEP DIA  RADIUS ON INNER STEP DIA

2
MAHLE Group, 13.06.2020